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| | | In the frame of Space Station Alpha program, SOURIAU has developed and qualified a series of high reliability rectangular connector for robotic operations. This hardware is used on the SSRMS (Space Station Remote Manipulator System) which is the Canadian contribution to the Space Station. These connectors feature : • Low Insertion Force contacts • Thermal differential (between plug and receptacle) compatibility • Integrated misalignement catching system • High durability (6000 operations) • High EMI shielding efficiency • Associated dismountable EMI backshells • Deep space environment (Atox) compatibility • Easy inspection, maintenance or repair after wiring. | | |
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| | | Characteristics | | |
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| | | Performances | | |
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| | | Mechanical | | Electrical | | |
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| | | Contact resistance as per MIL-C 39029 | | |
| | | Mass • < 105 g for plug • < 76 g for MSSP(1) receptacle • < 218 g for ORU(2) receptacle | | |
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| | | | | | | | | | Environmental conditions | | | | Temperatures | Operational - 85°C to + 90°C Qualification - 101°C to + 106°C Non functional - 157°C to + 175°C | | | | Differential Mating temperature | Operational 125°C Acceptance 135°C Qualification 200°C | | | | Pressure | 104,1 to 1,33.10-11 Kpa | | | | Vacuum | 10-5to 10-10Torr | | | | Acceleration | ±20 g | | | | | | | | | |
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| | | ORU receptacle misalignment • Aa = ± 0,5° • AY = 1,27 mm • Aß = ± 0,5° • AZ = 2,03 mm • Ay = ± 0,5° | | |
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| | | ORU receptacle overstroke • AX = 2,29 mm | | |
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| | | (1) MSSP : Mobile Servicing System Payload (2) ORU : Orbital Replacement Unit | | |
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| | | Materials and finishes | | |
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| | | | | | | | | | | | Material | Finish | | | | Plug MSSP Receptacle | Aluminium alloy 7075 | Chemical nickel plating | | | | ORU Receptacle | | | | | | • Frame, flange & beam Compliance mechanism • Helicoil & axle • Spring | Aluminium alloy 7075 Stainless steel Beryllium copper | Chemical nickel plating Thermal treatment | | | | Insulator | 3505 EPOXY | - | | | | Backshell | Aluminium alloy 7075 | Chemical nickel plating | | | | | | | | | | |
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| | | Mating/demating forces | | |
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| | | | | | | | | | | | | Shell size | Option | Contact arrangement | Mating force (N) | Demating force (N) | | | | | L1 | 137 # 22 | 101 | 78 | | | | L2 | 45 # 16 | 116 | 87 | | | | Large | L3 | 22 # 12 | 112 | 85 | | | | L4 | 12 # 12, 12 # 20 & 46 # 22 | 108 | 82 | | | | L5 | 12 # 12, 12 # 20 & 46 # 22 + grounding of coax lines | 138 | 119 | | | | Medium | M1 | 72 # 22 | 53 | 43 | | | | M2 | 41 # 20 | 43 | 37 | | | | M3 | 6 # 12, 8 # 20 & 17 # 22 | 52 | 42 | | | | | | | | | | | | |
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