RingMaster
™ Filter Bag Machine
Ultrasonic bonding equipment specially designed for thehigh-quality assembly of filter bags. The unit attaches plastic collars to felted filter media in less than 10 seconds.
- step process, which results in a complete 360°weld between the bag and the plastic ring, is
completed in less than ten seconds. / 6 of the circle. The center fixture thenrotates 60°and the heads close in again, welding the remaining
bag segments. The heads retract, allowing the operator to unload
the finished bag. The two >
General Description
The RingMaster is a highly efficient ultrasonic bonder developed for manufacturers of
bag filters for chemical and industrial liquid
applications. Using three 20 kHz ultrasonic modules and 1500 B ag system is designedwith three welding modules spaced 120°apart around a center fixture. To begin the process, the operator manually loads the plastic ring and filter bag onto the fixture, then activates the optical
touch start buttons. The three
welding heads close on the part,
weld, and retract, performing the first of two weld functions. In the
first step, each head welds 1 - stepprocess is accomplished in less than 10 seconds, without the use of consumables such as adhesives or thread. Custom tooling
is available to accommodate a variety of bag sizes and ring diameters.Assembly process: The RingMaster Filter - wattpower supplies, the equipment joins the bag to a rigid plastic circular frame, producing a dependable 360°bond. The 2 60° before the
heads close in to bond the
remainder of
the bag. RingMaster was awarded the 2004 IDEA Equipment
Achievement Awardby
Nonwovens Industrymagazine and
INDA, the Association of the Nonwovens Fabrics Industry.Three weldingheads each
bond 1/6 of the bag, and
then retract to allow the
center fixture
to rotate >
Features and Benefits
• Precisely bonds nonwoven filter media to rigid plastic collars • Two - step process is complete in less than 10 seconds • Speeds up production by eliminating need for adhesive drying t imes • Superior to stitching; joins without perforations • Custom tooling accommodates different bag sizes and ring diameters • Easy to operate • B uilt - in STI
light curtain, optical touch dual buttons and
emergency stop button are installed to ensure
industrial safe operation • Locking
casters for ease of location >