ultrasonic metal welder - Sonics - #1

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Features and Benefits Corporate Headquarters 53 Church Hill Road Newtown, CT 06470 USA 203.270.4600 800.745.1105 203.270.4610 fax info@sonics.com www.sonics.com European Office 13, Rue Pre-de-la-Fontaine CH-1217 Meyrin/Satigny Switzerland (41) (0) 22/364 1520 (41) (0) 22/364 2161 fax europe@sonicsandmaterials.ch www.sonics.com Sonics & Materials, Inc. Ultrasonic Metal Welding ® • Ultrasonic Metal Welding is the ideal process for bonding conductive materials such as copper, aluminum, brass, gold and silver. • Excellent welds are achieved with otherwise difficult applications, such as welding materials that are dissimilar in thickness and composition. • The process is environmentally green as no solders, flux or braze material are required. • Very little energy is expended. A typical weld uses under 2000 watts and is completed in under one-half second. • The process is a cold weld so that components are not annealed and no harmful intermetallics are formed during welding. • The ultrasonic weld is extremely reliable with built-in process monitoring to help assure zero rejects. • Weld tooling typically lasts for several hundred-thousand cycles with no maintenance. • Large weld areas of up to 150 mm sq. can be produced with our 6000 watt power supply. Sonics and Materials, Inc. manufactures ultrasonic metal welding systems in frequencies of 40 kHz, 20 kHz and 15 kHz with available power ranging from 700 to 6000 watts. A typical metal welding bench-top system consists of an ultrasonic power supply, converter, booster, horn, pneumatic press/ actuator and holding fixture. Sonics also designs and develops custom ultrasonic welding systems, both fully automated and semi-automated, to customer production requirements. In addition to complete ultrasonic metal welding systems, Sonics manufactures a full range of custom tooling in a variety of materials, as well as holding fixtures and components. 20kHz 15kHz For more information: 1.800.745.1105 • www.sonics.com 40kHz