Catalogue SITEMA Safety Brake general Information
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SiTE MA
Technical Information SITEMA - Safety brakes
Pneumatic actuation
English translation of German original
Expertise in Safet
TI-B10-EN-03/2008
Technical Information TI-B10
Safety Brakes type KSP
0 High holding force by self-intensifying clamping
0 Pneumatic actuation
0 Secure against overloading
Contents
1 Purpose....................................................................... 1
2 Function........................................................................ 1
3 Control.......................................................................... 2
4 Choosing the right size............................................... 3
5 Rod requirements........................................................ 3
6 Operating conditions................................................... 3
7 Own hazard analysis.................................................. 3
8 Overall dokumentation and CE mark........................3
9 Regular functional checks.......................................... 3
10 Maintenance................................................................. 3
A detailed description of the control, assembly and operational test of the SITEMA Safety Brakes can be found in the Operating Manual BA-B10" .
2Function
Fig. 1: Structure, clamping released
As shown in Fig. 1, the vice system consists of a conical clamping sleeve (1) with an outer cone moving within a clamp­ing ring (2). This whole clamping system is movable inside the housing (3) against the force of the disk springs (4). In released condition, the annular piston (5) keeps the clamping sleeve pushed against the set of disc springs (6) by pneumatic pres­sure, so that the shaft can move freely in both directions.
Static holding of the load
1Purpose
The KSP Safety Brake is designed and built to hold raised loads on a piston rod or on a separate clamping rod. The following purposes are possible and permitted:
Static holding
Static holding of a weight against gravity on a round rod and securing load to prevent it falling in one direction. The size of the KSP Safety Brake must be selected in such a way that the static forces do not exceed the admissible load (nominal load M) of the KSP Safety Brake as given in the Technical Data Sheet TI-B11"
6
2.
Emergency brakes
Emergency brakes for a mass moving downwards in the spec­ified direction. In this direction the brake force is high (higher than the nominal load) but limited to ensure well-defined ener­gy dissipation.
The national and international regulations regarding safety as far as applicable to the particular case must be observed.
The KSP Safety Brake is typically used as a clamping mech­anism or emergency brake in the following applications:
• Vertical drives of suppliers of loaders
• Vertical or diagonal line tool axes
3
Fig. 2: Clamped, maximum load equals nominal load At zero pressure the clamping sleeve (1) is pushed into the cone of the housing by a set of disc springs (6), whereby an in­itial friction contact between rod and clamping sleeve is achieved. If a load is now acting on the rod, the clamping proc­ess becomes self-intensifying.
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SITEMA GmbH & Co.KG . Im Mittelfeld 10 . D-76135 Karlsruhe . Phone: +49 (0)721 98661-0 . Fax: -11 . www.sitema.com
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