Catalogue Miniature Metal Bellows & Electroforms Brochure
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- BELLOWS DESIGN
HOW TO ESTABLISH A BELLOWS DESIGN
Determine all of your requirements for the bellows design by answering the following eleven points, or using the bellows design request form provided on the next page.
1. Kind of flexing required of the bellows: Specify extension, or compression, or bending, or swiveling, or parallel-ends off­set, or torque, or speed of rotation. Provide a drawing or sketch showing related professional fittings and extremes of flexing where possible. This is very important to the manufacturer to enable him to work out a reliable design.
2. Specify the amount of compression or extension or flexing in fractions of an inch or in degrees, or by dimensions on the flexing diagram. (Maximums).
3. Specify pressure difference between inside and outside of the bellows, maximum instantaneous, and whether higher pressure is applied inside or outside the bellows.
4. Specify whether rigid stops will limit the extension or compression of the bellows to its rated stroke, or if the bellows will be required to withstand pressure un-restrained. This is very important since a restrained bellows will give a much better performance.
5. The spring rate, in pounds per inch, or conversely the amount of force available to flex the bellows the desired amount, should be specified.
6. Specify the required useful life of the bellows expressed as the number of flexing cycles, and define the flexing cycle.
7. Extremes of temperature, both low and high, should be stated.
8. Corrosive conditions which apply should be described.
9. The method to be used to join the bellows to end fittings, such as soldering, brazing, brazing, or professional adhesive bonding, should be specified.
10. Specify vibration or shock to be experienced by the bellows.
11. Specify types and lengths of ends. Refer to the figure,
Types of Bellows Ends. After completing the bellows design request form, or setting down the information according to the eleven points listed above, send the information to Servometer®. Our engineers will design a bellows to your requirements.
If you prefer, for quick selection of a bellows design, you may select a bellows from the Table of Bellows Convolution Properties on page 6. These bellows are not available from stock. All bellows are custom made. If you need to make several trial designs, complete design mathematics are given in Section III of this catalog.
SERVOMETER® STOCK BELLOWS - (IN STOCK AND ON THE SHELF)
BELLOWS
Part
Fin O.D. "A"
Skirt I.D.
"B"
I.D.
"C"
Conv. Lgth.
"D"
Wall Nom.
S.R. Lb./In. Nom.
Comp. Stroke (in.)
No.
Of Conv.
Mating Part
O.D.
"E"
EFF.
Area
Maximum Professional press. for 1/2 Stroke
FC-1
.250
.248
.150
.740
.0015
5.9B
.149
24
.246
.0292
290
FC-2
.250
.248
.150
.370
.0015
11.82
.070
12
.246
FC-3
.250
.248
.150
.245
.0015
17.73
.045
8
.246
FC-4
.250
.248
.150
.185
.0015
23.63
.032
6
.246
FC-5
.375
.372
.250
.740
.0018
8.15
.194
24
.370
.0723
265
FC-6
.375
.372
.250
.550
.0018
10.87
.142
18
.370
FC-7
.375
.372
.250
.370
.0018
16.31
.092
12
.370
FC-8
.375
.372
.250
.305
.0018
19.57
.075
10
.370
FC-9
.500
.495
.360
.740
.0025
21.62
.172
24
.493
.1382
410
FC-10
.500
.495
.360
.490
.0025
32.44
.112
16
.493
FC-11
.500
.495
.360
.370
.0025
43.25
.082
12
.493
FC-12
.750
.744
.570
.980
.0030
30.73
.208
21
.741
.328
355
FC-13
.750
.744
.570
.730
.0030
40.33
.156
16
.741
FC-14
.750
.744
.570
.540
.0030
53.78
.114
12
.741
FC-15
1.000
.994
.740
1.230
.0035
24.66
.320
18
.990
.5678
230
FC-16
1.000
.994
.740
.730
.0035
44.70
.169
10
.990
I
A—к D
__к >
+ .005 ^-■°25- .000
.005R (Ref.)
ANY MATING PART
+ .000 - .002
+ .000 - .002
E
4
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