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2.1.4 General information
Industrial fans and CPU-COOLER
QUALITY PAYS OFF
The advantages of SEPA® fans compared with the products of competitors result in the saving of costs when in use. Failures can be extremely expensive - as a general rule the following applies:
Moment of failure
Costs of failure
Effective fan price with n% failure 1% 0.1%
Failure during inspection of incoming material:
1 x fan price
101%
100%
Failure during final check of device:
10x fan price
110%
101%
Failure when in customer's application (Guarantee 24 months):
100x fan price
200%
110%
SEPA® fans were designed explicitly to provide outstanding reliability. Compromises that could be detrimental to quality were deliberately avoided. NKW was one of the first to build miniature fans long before renowned manufacturers followed suit. SEPA® fans are the consequence of decades of experience that other manufacturers have yet to catch up on.
Differences that mean genuine quality are often perceptible in details and are difficult to detect. Only by exact observation can the decisive dissimilarities in parts be detected that appear to be similar when initial comparisons are made:
HOUSING AND PROPELLER
Virtually all renowned manufacturers use PBT with 15-30% fibreglass. Significant differences in stability (rigidity) are caused by different processing temperatures, the percentage of fibreglass and tools of not optimum design.
SEPA® fans have virtually perfect plastic parts of PBT with 30% fibreglass.
Problems: Poor dimensional accuracy, in particular the position of the rotor to the frame can cause the fan to become deformed when it is installed in the device.
Test: Check the torsional rigidity of the fan frame by hand. Visually check the plastic parts. Conspicuous formation of burrs is a sign of processing problems.
ROTOR CONSTRUCTION
The fans are often subject to high dust pollution. A construction that makes it difficult for dust to penetrate is of major importance for the reliable operation of the fan.
SEPA® fans are designed so that it is virtually impossible for particles of dust and water to reach the motor and penetrate the bearing system as the rotor shakes them off by centrifugal force. Problem: Rotors that are inadequately protected against dust with 3 through bores that point more or less accurately to the industrial bearing facilitate the penetration of dust and water with the risk of early failures or at least limited reliability.
BALANCING
Virtually no manufacturer balances the rotor of small fans as this is an expensive procedure. If it is balanced at all, this is done by applying weights or boring out.
SEPA® fan rotors are balanced, if necessary, by boring out and additionally precisely balanced by using UV glue that can be dispensed precisely.
Problems: Unbalance means bearing load (service life) and vibration (noise).
Test: Vibration measurement via an acceleration sensor at a fan mounted on a industrial rubber sheet or by
visually checking the balancing characteristics on the inside of the rotor.
SEPA EUROPE GmbH • D-79108 Freiburg • Tel.: +49/761/3842273-0 • Fax: +49/761/3842273-99
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