DRY MATERIAL FEEDING AND PREPARATION SYSTEMS - 2 Pages
[PSD] DryFeeders_[UK] DryFeeders 26/09/11 09.07 Pagina 4
POLY
POLYMAN
Automatic polyelectrolyte preparation systems
Construction
Features
PL
Plant for manual preparation of polyelectrolyte
Systems for preparation of solutions from powder
PLE
Systems for preparation of solutions from emulsion
Polyelectrolyte solution is not very stable and its efficiency decreases with time.
So the solution must be prepared only when necessary in order to use the whole
quantity prepared and avoid wastes.
PLDUAL
Systems for preparation of solutions from
powder and from emulsion
• Variable capacity powder dosing unit,
hopper with powder level indicator,
worm screw with bridge breaker
scrapers
Mod.
• Water inlet and adjustement unit,
solenoid valve, pressure switch,
disperser nozzle
PL 5S
PL 5
PL 10
PL 20
PL 30
PL 40
PL 50
PL 80
• Preparation tank with covers, divided
into three sectors for dissolving,
maturing and storage
• Control and electrical command
switchboard including the
automatisms and indicators for fully
automatic plant operation
• Solution dosing system, generally
consisting of dosing pumps selected
from the numerous versions available
from our range (ask for the specific
catalogue)
The preparation tank is divided into three sectors: dissolving V1, maturing V2 and storage V3,
interconnected by siphons that form a preferential path necessary for the formation of a top
quality solution. The powder from the dosing unit is mixed with water, which, appropriately
sprayed, from a nozzle, carries out the important action of dispersion.
• Automatic functioning
• Separate dasage of water
and powder
The water/powder mixture then drops into the tank below where the dissolving phase begins.
In dissolving sector V1 a slow agitator keeps the contents of the tank in movement, thus
favoring homogenization of the solution.
• Stainless steel construction
• Compact size
• Ready to be anchored to the
floor if required
• No foundations necessary
The siphon transfers the solution to the maturing sector V2 where another slow agitator keeps
it homogeneous until maturing is complete. Then the solution is transferred to storage sector
V3 from which it can be transferred for use.
The level switches installed in this sector control the
systems automatic functions:
High and normal level switch: when the solution
reaches the high level this switch stops the powder
dosing unit and closes the water inlet solenoid valve. In
the normal level position it enables dosing unit
functioning and opens the water solenoid valve.
Low level switch: when the solution falls to minimum
level this switch stops the dosing pump and lights up an
alarm indicator on the electrical switchboard.
Options
n Heating of dosing unit discharge pipe
n Automatic dosing pump adjustment
n Water pressure reducer
n PLC programmable electrical switchboard
n Overflow and drain header
n Third agitator in the storage section
n Powder minimum level switch
n Pneumatic powder loading
process & systems > dry material feeding and preparation systems
PLE 5S
PLE 5
PLE 10
PLE 20
PLE 30
PLE 40
PLE 50
PLE 80
Mod.
PLDUAL 5S
PLDUAL 5
PLDUAL 10
PLDUAL 20
PLDUAL 30
PLDUAL 40
PLDUAL 50
PLDUAL 80
Mod.
PL 5S
PL 5
PL 10
PL 20
PL 30
PL 40
PL 50
PL 80
Hopper
Mixers
Dimensions (mm)
Weight
min
max
l
kW
N.
kW
A
B
C
2.9
2.9
5.9
7.8
15.7
15.7
27.1
27.1
70
70
70
70
70
70
70
70
0.22
0.22
0.37
0.22
0.37
0.37
0.37
0.37
2
2
2
2
2
2
2
2
0.18
0.18
0.18
0.18
0.25
0.37
0.37
0.37
1020
1550
1550
2100
2610
2950
3210
3600
740
740
740
1030
1160
1380
1410
1570
1880
1880
1880
1880
1880
1980
2040
2040
POLYMAN systems are available between 200 and 1000 liters, and generally
consist of:
kg
0.6
0.6
1.2
1.6
3.25
3.25
5.65
5.65
550
550
1100
2100
3000
4200
5000
8000
Mod.
Operating principles
Powder dosing unit (l/h)
Flow rate
(l/h)
260
260
260
320
450
460
500
1600
Mixers
Dimensions (mm)
1. Tanks in translucent high density
polyethylene, UV stabilized, working
temperatures -40 +60° C, built-in level gauge
2. Inspection cover with vent Ø 155 mm.
3. Disperser and water inlet in PVC
4. Powder loading filler in PVC
5. Slow agitator with shaft and rotor in
AISI 316
Weight
Flow rate
(l/h)
N.
kW
A
B
C
kg
550
550
1100
2100
3000
4200
5000
8000
2
2
2
2
2
2
2
2
0.18
0.18
0.18
0.18
0.25
0.37
0.37
0.37
1020
1550
1550
2100
2610
2950
3210
3600
740
740
740
1030
1160
1380
1410
1570
1880
1880
1880
1880
1880
1980
2040
2040
210
210
210
270
400
410
450
1550
Hopper
Mixers
Dimensions (mm)
I
kW
N.
kW
A
B
C
B
A
70
70
70
70
70
70
70
70
0.22
0.22
0.37
0.22
0.37
0.37
0.37
0.37
2
2
2
2
2
2
2
2
0.18
0.18
0.18
0.18
0.25
0.37
0.37
0.37
1020
1550
1550
2100
2610
2950
3210
3600
740
740
740
1030
1160
1380
1410
1570
1880
1880
1880
1880
1880
1980
2040
2040
Mod.
PLM2
Mixers
Volume lt.
Dimensions (mm)
Weight
kW
A
B
C
kg
230
MXR2
0.18
730
1260
640
32
PLM5
530
MXR5
0.18
875
1455
830
50
PLM10
290
290
290
350
480
490
530
1630
mod.
1040
MXR10
0.37
1065
1805
1005
90
kg
550
550
1100
2100
3000
4200
5000
8000
6. Dosing pump (on request)
C
Weight
Flow rate
(l/h)
The POLYMAN line has been designed to offer a complete system for manual
preparation of polyelectrolyte solutions and is the ideal choice for occasional or
discontinuous use.
Hopper with loader (mm)
A
B
C
1020
1550
1550
2100
2610
2950
3210
3600
740
740
740
1030
1160
1380
1410
1570
2610
2610
2610
2610
2610
2710
2770
2770
innovation > technology > future
n Water clarification
n Biological treatment of urban
and industrial waste water
n Filtering/decarbonation
C
Weight
290
290
290
350
480
490
530
1630
Fields of use
B
A
n Sludge sedimentation and
dehydration
n Scrubbing of blast furnace
fumes
n Sulphuric acid production
n Neutralization of
electroplating baths
n Oil industry
n Paper industry: treatment of
cellulose water and recycled
paper
n Sugar industry: treatment of
sugar juices
n Extraction industries: marble
quarries, flotation of
minerals, treatment of mines,
geothermic and oil wells
drillings
n Tanning industry: water
clarification and treatment