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SECO TOOLS
MN 2014 Update 1

MN 2014 Update 1

Product catalog summary

Turning Technical Information
This section discusses the use of Jetstream Tooling® for turning applications, focusing on enhancing chip flow and cooling efficiency through a coolant jet. It includes instructions for changing inserts and assembly, emphasizing safety and proper setup.

Toolholders and Inserts
Details are provided on toolholders compatible with various insert types, including dimensions and specifications. The importance of correct assembly and maintenance is highlighted, along with a list of spare parts and accessories.

Milling
The document outlines different milling cutters, such as square shoulder, slot, disc, and high feed milling cutters, providing specifications and focusing on their applications and benefits.

Solid End Mills
Information on JABRO™ solid end mills is included, detailing tool selection and specific models like JS453, JS522, and JCO710, emphasizing their versatility and precision.

Holemaking
This section covers various holemaking tools such as Crownloc®Plus and Perfomax®, providing specifications and applications, including rough boring heads and bridge bars.

Tooling
Details on vibration damping holders, shrink fit holders, and hydraulic chucks are provided, highlighting the importance of stability and precision in tooling applications.

Workpiece Materials
The document includes guidance on Seco Material Group (SMG) workpiece materials, offering advice on material selection and compatibility with different tools.

Declaration of Conformity
The document concludes with a declaration of conformity, ensuring compliance with industry standards and regulations.

JABRO® Solid2 End Mills Overview
The document provides detailed specifications and cutting data for JABRO® Solid2 end mills, specifically the JS453 and JS522 series, designed for non-ferrous materials. It includes information on tool dimensions, tolerances, and recommended cutting conditions.

Specifications
The JS453 series features solid carbide end mills with unequal flute spacing, available in various dimensions. Tolerances for diameter (dmm) are h5, and for cutting diameter (Dc) are e7. The corner radius tolerance is +/- 0.02 mm, and chamfer tolerance is +0.04 mm.

Cutting Data
Cutting data is provided for different coolant conditions (air, dry, emulsion, mist spray) and includes parameters such as cutting speed (vc), spindle speed (n), feed per tooth (fz), and feed rate (vf).

JS522 Series
This series is designed for side milling finishing and semi-finishing, with detailed cutting data for various tool diameters and materials, and specific recommendations for different Seco material groups (SMG).

Recommendations
For optimal performance, adhere to the specified cutting conditions. Adjustments may be necessary based on the specific application and material properties.

Key Considerations
If the corner radius exceeds 15% of the cutting diameter, adjustments to the axial depth of cut (ap) and feed per tooth (fz) are recommended (-30% and -20%, respectively).

Conclusion
The document serves as a comprehensive guide for selecting and using JABRO® Solid2 end mills, providing essential data to optimize machining processes for non-ferrous materials.

EPB 5600 Shrinkfit Holders Overview
EPB 5600 Shrinkfit holders require specific heating programs on Easyshrink® devices. They are designed for high precision and stability, featuring a reinforced design with a wider front and tapered body.

Specifications

Tool shanks: Cylindrical DIN 1835-1 Form A/ DIN 6535 Form HA.
Shank tolerance: ∅ 3 to 5 mm maximum h5; ∅ 6 to 32 mm maximum h6.
Balancing: Fine balanced as standard.
Heat resistance: Maximum temperature of 400°C.

EPB 5600 Safe-Lock™ Shrinkfit Holders
These holders incorporate a pull-out protection system, preventing tool ejection and ensuring process reliability.

Hydraulic Chucks (EPB 5835)
Designed for high-performance cutting, these chucks offer high transmittable torque and minimize vibration.

Key Features

Clamp diameters: 12, 20, 32 mm.
Minimum static transmittable torque: 200 Nm for 12 mm, 450 Nm for 20 mm, 1000 Nm for 32 mm.
Max RPM: 30,000 for 12 mm, 25,000 for 20 mm, 18,000 for 32 mm.

Recommendations
Regular testing with control gauges is recommended to ensure adequate clamping capability.

Declaration of Conformity
Seco Tools' nickel-coated insert carriers comply with RoHS, WEEE, and ELV regulations, ensuring they do not contain hazardous substances like mercury, lead, or cadmium beyond specified limits.

Recycling and Disposal
Used tools can be recycled with steel waste, and all packing materials are recyclable.

Catalog excerpts

* SMG = Seco Material Group 1

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Turning – JetstreamTooling® Finishing inducer Roughing inducer The mounted Jetstream Tooling® Finishing Inducer gives a universally As accessories there are Jetstream Tooling® Roughing Inducers availapplicable coolant jet, which provides a well positioned coolant wedge able for easy exchange providing a more boosted coolant wedge for from nishing to medium-roughing applications. clearer roughing applications or for cases demanding more space for the chip ow. Changing the insert Simply loosen both locking screws, and rotate the inducer clear of the insert. Check the condition of the tool, screws...

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Turning – JetstreamTooling® Assembly instructions For personal safety, Jetstream Tooling® should only be used with the machine door in a fully closed position in accordance with general machine safety procedures. Please ensure that the coolant hose is located correctly and fully tightened with all seals in position. The unused coolant hole should have a blanking plug tted. Please note the maximum safe working pressures shown below. The maximum torque for tightening the inducer locking screw 117.26-655 is 10Nm. Coolant inducer Locking screws can be ordered separately Maximum working pressures...

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Turning – Inserts New coated grade CP600 A tougher alternative to CP500 in nishing and semi-roughing of mainly stainless steels. Adapted for heavy interrupted cuts, unstable set-ups or internal turning in narrow bores at low to moderate cutting speeds. (Ti,Al)N + TiN

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Turning – Inserts, High Feed New chipbreaker for High Feed inserts W-MF4 Easy cutting action chipbreaker for high feed machining of stainless steel. Provides good surface nish in nishing operations and High Feed Wiper productivity in medium-roughing machining. Machining range: f = 0,05-0,90 mm/rev, ap= 0,2 - 6,0 mm High Feed inserts – Introduction The Seco High Feed inserts offer • Excellent surface nish at high feed rates. Superior surface nish at normal feed rates. The use of Seco High Feed Wiper inserts often eliminates the need for nishing operations (including grinding). Feed (mm/rev) The...

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Turning –Toolholders, ext., JetstreamTooling®, Seco-Capto™ Toolholders for inserts DNGA, DNGG, DNMA, DNMG, DNMM and DNMX C.-PDJNR/L...JETL For insert programme, see page(s) 23 and Update 2013-2 page(s) 41-47 o˚ = Rake angle, s˚ = Inclination angle Right-hand version shown kar (r) = 93° Dimensions in mm Capto size Spare Parts, Parts included in delivery Toolholder/ Insert dimension Please check availability in current price and stock-list Finishing inducer Roughing inducer

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Turning –Toolholders, ext., JetstreamTooling® Toolholders for inserts CCGT, CCGW, CCMT and CCMW SCLCR/L...JET/JETB For insert programme, see page(s) 11-13 and Update 2013-2 page(s) 25-29 o˚ = Rake angle, s˚ = Inclination angle Right-hand version shown kar (r) = 95° Spare Parts, Parts included in delivery Anvil Toolholder/ Insert dimension Please check availability in current price and stock-list *To be ordered separately **Included in “Inducer kit” 7

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Turning -Toolholders, ext., Jetstream Tooling® Toolholders for inserts CNGA, CNGG, CNI1A. CNMG and CNf.lM > For insert programme, see page(s) 14-20 and Update 1 y0° = Rake angle, X," = Inclination angle Right-hand version shown Please check availability in current price and stock-list *To be ordered separately

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Turning –Toolholders, ext., JetstreamTooling® Toolholders for inserts DCGT, DCGW, DCMT and DCMW SDJCR/L...JET/JETB For insert programme, see page(s) 21-22 and Update 2013-2 page(s) 38-41 o˚ = Rake angle, s˚ = Inclination angle Right-hand version shown kar (r) = 93° Spare Parts, Parts included in delivery Anvil SDJCR SDJCR Toolholder/ Insert dimension Please check availability in current price and stock-list *To be ordered separately **Included in “Inducer kit” 9

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Turning –Toolholders, ext., JetstreamTooling® Toolholders for inserts DNGA, DNGG, DNMA, DNMG, DNMM and DNMX PDJNR/L...JETL/JETLB For insert programme, see page(s) 23 and Update 2013-2 page(s) 41-47 o˚ = Rake angle, s˚ = Inclination angle Right-hand version shown kar (r) = 93° PDJNR PDJNL Spare Parts, Parts included in delivery Toolholder/ Insert dimension Please check availability in current price and stock-list Finishing inducer Roughing inducer

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