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MN 2014 Milling

MN 2014 Milling
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MN 2014 Milling

Product catalog summary
Overview: The 2014 Milling Catalogue & Technical Guide by Seco provides a comprehensive overview of cutting tools, processes, and services to enhance productivity in manufacturing. It includes over 30,000 standard products and custom solutions, supported by a global team of experts.
Contents: The guide is structured into key sections focusing on different types of milling cutters and inserts, along with technical data and support information.
1. General Information: Covers code keys, shanks, cutter geometries, and insert clamping systems for milling cutters and inserts.
2. Milling Cutters: Detailed information on various types of milling cutters, including square shoulder, helical, face, disc, plunge, copy, high feed milling cutters, and Minimaster® Plus.
3. Inserts: Details on various inserts, including PCBN and PCD grades, and specialized inserts.
4. Machining Data: Provides technical data for machining with PCBN and PCD, including cutting data calculations and troubleshooting tips.
5. Additional Information: Includes torque information, dimensions for mounting, and an introduction to the SMG version 2 classification system.
6. Declaration of Conformity: Concludes with a declaration of conformity.
Key Takeaways: Emphasizes Seco's commitment to providing not just products but also a partnership with customers, offering expert services and solutions tailored to specific manufacturing challenges.
Insert Geometries and Grades: Cemented carbide inserts are categorized based on cutting edge characteristics. The document outlines various insert geometries suitable for different machining conditions and details the composition and coating of cemented carbide grades.
Secomax – PCBN and PCD: Describes PCBN grades with varying cBN content and grain sizes, and PCD grades focusing on their composition and application in milling operations.
SMG Version 2: The SMG classification system categorizes workpiece materials based on type, providing reference materials for adjusting cutting data.
Square Shoulder and Slot Milling: Provides detailed specifications for square shoulder and slot milling cutters, including insert compatibility and application suitability.
Helical Milling Cutters: Specifications for helical milling cutters, including part numbers, types of mounting, and dimensions.
Face Milling Cutters: Details various face milling cutters, specifying insert types, maximum and recommended depths of cut, and material suitability.
Disc Milling Cutters: Provides specifications and technical information on disc milling cutters, focusing on various insert selections and cutting parameters.
Copy Milling Cutters: Provides detailed specifications and guidelines for the selection and use of copy milling cutters, including data on roughing and semi-finishing operations.
High Feed Milling Cutters: Provides detailed technical specifications and guidelines for high feed milling cutters, focusing on various models and their components.
Minimaster System: Provides detailed specifications and cutting data for the Minimaster Plus MP16 system, focusing on shanks, inserts, and milling operations.
Arbors, Adapters, and Inserts: Provides detailed specifications and availability information for various types of arbors, adapters, and inserts used in machining and tooling applications.
PCBN and PCD Milling: Provides detailed specifications and guidelines for various types of cutting inserts, focusing on PCBN and PCD inserts used in milling operations.
Cutting Data Calculation: Provides detailed guidelines on calculating cutting data for various milling operations, including troubleshooting and recommendations.
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Catalog excerpts

MN 2014 Milling-1

CATALOGUE & TECHNICAL GUIDE 2014

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MN 2014 Milling-2

SOLUTIONS & SUPPORT By choosing Seco, you get more than just a comprehensive portfolio of advanced metal-cutting solutions and expert services. You get a partnership based on trust, respect and communication and a team that is always ready to help you gain the competitive advantage. Globally headquartered in Fagersta, Sweden and present in more than 50 countries, Seco develops cutting tools, processes and services for high productivity and profitability. Our team of over 5,000 dedicated employees maintains partnerships around the world to identify and overcome the challenges faced by today’s...

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MN 2014 Milling-3

Square shoulder and slot milling cutters Helical milling cutters Face milling cutters Disc milling cutters Plunge milling cutters Copy milling cutters High feed milling cutters Misc. milling Disc milling Minimaster® Plus Helical milling General information inserts Face milling Plunge milling General information milling cutters Square shoulder and slot milling Machining data Copy milling High feed milling Misc. milling * SMG = Seco Material Group 1

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MN 2014 Milling-8

Code keys tools Milling cutters In milling Seco uses product specic designation systems, there is no ISO system available for cutters. See example below. Code key for Turbo milling cutter 217/220.69 217 = With shank 220 = For arbor Right hand rotation Shank diameter Cutter system Shank type Cutter diameter Insert size A = With through coolant supply AD=Anti vibration material with ’through’ coolant supply G = Coarse pitch version for low power machines T = Close pitch version for contouring operations C = With adjustable cassettes N = Coated

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MN 2014 Milling-9

Shanks Type 0 – Cylindrical Type 3 – Weldon Tool chucks acc. to ISO 5414 DIN 1835 Ex.: R217.69-2525.0-12-3AN Type 3S – Seco/Weldon® Tool chucks acc. to ISO 5414 DIN 1835

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MN 2014 Milling-10

Insert clamping system Clamping by S - screw The inserts are clamped by an inclined screw which holds the insert in position in its seat. Centre lock clamping The inserts are secured through a centre hole by means of a screw which clamps the insert rmly against the bottom and side of its seat. Minimaster clamping The insert is clamped in position by means of a nger-shaped clamping screw which draws the insert into a cone Square T4 The inserts are secured through a centre hole by means of a screw which clamps the insert rmly against the bottom and side of its seat. The inserts are held in position...

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MN 2014 Milling-11

Code keys inserts Inserts-Metric series, Extract from ISO 1832—1991 Dimensions refer to theoretical measurements. Nominal dimensions and tolerances on Seco inserts may differ from the table below. 2. Side clearance angle A

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MN 2014 Milling-12

Code keys inserts Inserts-Metric series, Extract from ISO 1832—1991 6. Thickness 8. Cutting edge designation 7. Insert with corner chamfer/nose radius 5. Cutting edge length C, D, E, M, V Left-rotated N Neutral (R- and L-rotated) Nose radius M0* = round inserts 00 = sharp 01 = 0,1 mm 02 = 0,2 mm 04 = 0,4 mm 08 = 0,8 mm 12 = 1,2 mm etc *Metric version 10. Internal designation Machining conditions E = Easy M = Medium D = Difcult

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MN 2014 Milling-13

Insert geometries Designation system The Seco designation system for milling inserts has been developed to provide the user with better guidance concerning the elds of application for the various insert geometries Difcult machining conditions, strong insert cutting edge. Easy machining conditions, sharp insert cutting edge. Examples of different insert geometries for a specic insert type Negative and very protected cutting edge Negative and protected cutting edge Positive and protected cutting edge Very positive and protected cutting edge Positive and sharp cutting edge Very positive and very...

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MN 2014 Milling-14

Insert grades Cemented carbide is an alloy of tungsten carbide (WC) and cobalt (Co). Cubic carbides like tantalum carbide (TaC), titanium carbide (TiC) and niobium carbide (NbC) can also be added. Tungsten carbide is the main component and gives the hardness. Cobalt is the binder phase and gives the toughness. Cubic carbides are added in order to affect properties like hot hardness, deformation resistance and chemical wear resistance. Most modern grades are coated with either CVD (Chemical Vapour Deposition) or PVD (Physical Vapour Deposition) technique. The coating improves the wear resistance...

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MN 2014 Milling-15

Insert grades Basic grades F40M PVD-coated grade for ne to medium rough milling. First choice for milling with small feeds and/or low cutting speeds. Excellent for milling when there is a risk of vibrations and when coolant is used. Recommended for machining superalloys. (Ti, Al) N – TiN CVD-coated grade based on Duratomic™ coating. Basic grade for milling steel and easy/medium difcult stainless steel, with or without coolant. Ti (C, N) – Al2O3 CVD-coated grade based on Duratomic™ coating. Basic grade for milling cast iron and nodular cast iron, with or without coolant. Ti (C, N) – Al2O3 PVD-coated...

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MN 2014 Milling-16

Insert grades Uncoated grades HX Wear resistant grade for milling in cast iron and non-ferrous alloys. Hard, wear resistant grade for milling in aluminium. Tough micro-grain carbide grade for milling in superalloys and aluminium. Cermet grade for ne to medium rough milling of steel at high cutting speeds and for nishing in austenitic stainless steel. First choice for high demand on surface nishes.

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MN 2014 Milling-17

Secomax – PCBN Grades CBN150 Format: Full-face brazed layer and brazed tips (single sided). Composition: 45% cBN content grade with an average grain size of < 1 μm and a TiCN ceramic binder. Coating: No coating. Format: Full-face brazed layer and brazed tips (single sided). Composition: 65% cBN content grade with an average grain size of < 1 μm and a TiCN ceramic binder. Coating: (Ti, Si)N coating. Format: Full-face brazed layer and brazed tips (single sided). Composition: 85% cBN content grade with an average grain size of 2 μm and a Co-W-Al ceramic binder. Coating: No coating Format: Solid....

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MN 2014 Milling-18

Format: Brazed tips (single sided). Composition: Grade with an average grain size of < 1 μm and a Co binder. Coating: No coating. Format: Full-face brazed layer and brazed tips (single sided). Composition: Grade with an average grain size of 10 μm and a Co binder. Coating: No coating. Format: Full-face brazed layer (single sided). Composition: Grade with an average grain size of 25 μm and a Co binder. Coating: No coating. Format: Full-face brazed layer (single sided). Composition: Grade with an average grain size of 2-30 μm and a Co binder. Coating: No coating.

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