Controls and Software
10Pages

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Catalog excerpts

Controls and Software - 1

Machine control units ® SCHMIDT  PressControl 75, 600 and 5000 are control units of the latest generation, which allow the design of modern production processes – from the single workstation to complete automation. You benefit from our competence in: Safety technology – type-approved devices rocess measurement technology – simultaneous measuring P during the process Process documentation ® SCHMIDT  PressControl control units have the following features: fficiency due to intuitive user interfaces E uick and secure process set-up e. g. thanks to the touch- Q screen and additional handwheel ram control function with SCHMIDT ® PressControl 600 and 5000 in combination with the ServoPress / TorquePress he integrated PLC allows programming of additional inputs  T / outputs or sensors / actuators and the application-specific design of the workstation or the line he integrated measurement data processing is insensitive T against nterferences (EMC). This results in a high measurement i security of the entire system ith integrated safety technology, the entire system becomes W a type-approved single workstation ervice functions such as "Firmware Update" ensure the liabilS ity in the future uaranteed complete process documentation with full traceG ability

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Controls and Software - 2

Compact functionality Highly compact yet multifunctional SCHMIDT® PressControl 75 available for these press systems: Its easy and intuitive touchscreen allows for quick and efficient process set-up or change-over. Process specific data can be The SCHMIDT® SafetyModule allows the design of manua workstations with safety technology that meets the latest globa standards for two-hand cycle initiation, guarding or light-curtain Data input Technical Data Supply voltage Operating temperature Protection class Electrical connections Operating functions ■ Two-hand release with SafetyModule ■ Light...

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Controls and Software - 3

with integrated PLC and Process Data Management The SCHMIDT ® PressControl 600 with integrated PLC and process data management is made for intelligent process control of force stroke monitored SCHMIDT ® ManualPress, /  SCHMIDT ® (Hydro)PneumaticPress, SCHMIDT ® ElectricPress or SCHMIDT ® ServoPress / TorquePress. Additional automation tasks around the press process can also be realized by the SCHMIDT ® PressControl 600. Control Unit All process integrated system elements and data are controlled and managed centrally by the SCHMIDT ® PressControl 600. The standard system configuration...

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Controls and Software - 4

System architecture ® SCHMIDT  PressControl 600 does work as a system control and takes over the process monitoring. The hard- and software components forming a system concept with real time characteristics. This is guaranteed by a system architecture with ­ ANopen C ® fieldbus. Press force monitored SCHMIDT  ManualPress, ® ® SCHMIDT  (Hydro-)PneumaticPress, SCHMIDT  ElectricPress ® or SCHMIDT  ServoPress / TorquePress will be activated via fieldbus. The collected measuring data as well as in-/output data will be exchanged by the fieldbus. with process control Communication with other...

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Controls and Software - 5

Compact system control for intelligent process control Control 5000 RT All system elements and data involved in the process are centrally controlled and administrated by the control unit SCHMIDT ® PressControl 5000 RT. The integrated Profibus interface permits integration of the press system as an intelligent Profibus slave into existing Profibus networks. Parametrization, operation and programming will be effected by using software components which are installed on the operating panel SCHMIDT ® PressControl 5000 HMI or on a user PC. The standard system configuration already includes a...

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Controls and Software - 6

System architecture ® SCHMIDT  PressControl 5000 does work as a system control and takes over the process monitoring. The hard- and software components forming a system concept with real time characteristics. This is guaranteed by a system architecture with CANopen ® field bus. The SCHMIDT  ServoPress- / TorquePress modules or other NC-axis will be controlled by the CANopen fieldbus and measuring data can be exchanged as well as I O data. /  Furthermore, there is the possibility of connecting press force ® ® monitored SCHMIDT  ManualPress, SCHMIDT  ElectricPress ® or SCHMIDT ...

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Controls and Software - 7

User interface for professional assembly For PressControl 600 and 5000 Features asy and quick setup of the processes E efinition of the data sets and operating profiles by parameters D rocess optimization due to switchover of the process display P (F / s, F / t, s / t) asy and quick definition and evaluation of the processes usE ing the quality monitor 2 free definable process observers (F / s-windows or stroke 1 tolerances) uaranteed detection of “failed” parts G nambiguous documentation and component assignment U oftware PLC for freely programming processes S ervice functions for...

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Controls and Software - 8

Visualization and process analysis For PressControl 600 and 5000 Visualized Display Force output and press stroke are important parameters for evaluating the quality of pressed assemblies. The data of these measurements are recorded during the process and displayed by the software as force / stroke behaviour curve F / s, F / t or s / t. Freely definable tolerances in the form of force/stroke windows and stroke tolerances are provided for quality assurance of the assembly process. With the help of these criteria, quality critical areas can be monitored selectively. If the tolerances in the...

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Controls and Software - 9

® Database Software SCHMIDT  PRC DataBase SCHMIDT ® PRC DataBase is an optional software for the ® modular control system SCHMIDT  PressControl 5000 or ® SCHMIDT  PressControl 600. The database software is used for storing and analysing the data of the control system – process specifications and process results – particularly under quality assurance aspects. Features Documentation Analysis Quality assurance Traceability Data export in CSV format Q-DAS interface with certification Data exchange via the de facto automation standard In the field of automation, the data communication, using...

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