CONiQ®
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The power to predict! CONiQ® condition monitoring in mineral processing: Maximum uptime. For a lifetime.

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Because downtime has become more expensive than ever, CONiQ detects machine faults before they become a failure. ®

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»»Maximize machine life »»Prevent breakdowns »»Immediate detection in case of failure »»Optimize machine operation (inspection) Inspection and maintenance account for up to a third of indirect costs in production plants. Condition monitoring systems enable companies to realign their maintenance strategies around fault detection, prevention and saving costs. CONiQ® from Schenck Process offers distinct advantages as a CM system specially designed for vibrating machines, with a unique six-dimensional vibration measurement. With CONiQ®, Schenck Process consolidates its position as a provider of...

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Maximizing uptime and the service life of vibrating machines. Vibrating equipment is critical to continuous production in the mineral extraction industries – downtime means lost revenue. The heavy load demands on vibrating machines mean that sooner or later bearings, exciters, springs, shafts and other components will require maintenance or replacement. Effective condition monitoring makes it possible to detect potential future faults and failures before they happen and allows you to undertake maintenance interventions at precisely the right moment, maximizing the service life of your...

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»» Worn parts (e.g. bearings, gears) can be replaced before other parts become damaged »» Significant cracks or defects in the screen body can be detected Advantages of condition monitoring with CONiQ® CONiQ® brings significant benefits to mineral processing plant operators. Predicting potential faults will proactively reduce the impact of unscheduled downtime and lost production. If it prevents a single breakdown, the lost production that you avoid will almost certainly pay for the system immediately. CONiQ® is suitable for all Schenck Process linear vibrating equipment and other vibrating...

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»» Efficient measurement is the essential first step in the control of any dynamic system »» The first sign of many problems is a change in the magnitude or direction of the vibrating screen’s motion »» CONiQ® a “hands-on” expert monitoring your screen all day, every day CONiQ® consists of three main elements to measure, analyze and interpret condition monitoring data more effectively than any other system on the market. » Machine measurement with 6-dimensional MEMS (microelectromechanical system) » Exciter measurement using piezoelectric accelerometers » Oil temperature with Pt100 The...

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The sensors and other measurement devices send data to the processing unit located beside each machine, which calculates state variables and measures these against preconfigured initial and limit values. These variables can be easily monitored on the display panel. Data is stored on the processing unit and can be downloaded to a PC for historical trend analysis across multiple variables (orbit displacement and acceleration, amplitude and envelope spectrum etc.) using CONiQ® View software. »» Analysis turns numbers into information »» Trends analysis and performance patterns show changes...

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AlAAM tiatm SCMd » Remote access to fault trends means a faster expert response to evaluate performance or potential problems » Centralized monitoring: a plant-wide view minimizes demands on operational and maintenance staff » Quality performance data means faster understanding and optimization of machine performance CONiQ® automatically interprets the state variables, determining possible reasons for a potential future break-down and advising operators on what action to take. Furthermore, CONiQ® View enables a complete plant overview, consolidating information about all monitored vibrating...

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Contact your Schenck Process representative for a free initial assessment of your requirements for condition monitoring and a demonstration of the CONiQ® solution. CONiQ® Floor Unit Collects and displays data and provides automated interpretation Shafts Provide optimum exciter synchronization Top Screen Unit including 6D MEMS sensor Measures the screen vibration Exciter Powers the screen’s vibration Piezoelectric accelerometers Monitor the exciters for optimum performance Load bearing springs Isolate the plant from the screen vibration CONiQ® monitors the overall machine condition for...

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Customers value our equipment »» Ease of maintenance »» Long working life »» Maximum availability »» Consistent quality Schenck Process is synonymous with dynamic development and manufacture of vibrating equipment. Around 90 years of experience, superlative quality, outstanding technology and extensive customer service make Schenck Process a leading supplier to the mineral processing sector. Accurate bulk material separation is essential for a high-quality end product. Our screen panel system offers superior quality, custom manufacturing and maximum dimensional accuracy. Screen panels from...

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Schenck Process vibratory screening equipment can handle the bulk materials used in mineral processing – whether large lumps or fine particles, wet or dry, for iron ore, coal, precious metal ores and all types of base metal ores. Solving technological problems is our speciality. Our application-specific solutions include heavy-duty weighing technology as well as static weighing technology – from conveying, screening, drying and cooling to de-watering. We assist in all processes from planning through to the construction of plant sections and reliable controls for the connection to data...

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Drawing on a wealth of experience and technical know-how in the mineral processing industry, Schenck Process will quickly help you resolve any issues identified. Our refurbishment service for screens, exciters and other vibrating equipment completes comprehensive offering that provides you with total peace of mind. Get in touch with your Schenck Process representative for advice on condition monitoring, fault resolution and refurbishment. Resolve! schenckprocess Schenck Process Mining North America 16490 Chillicothe Road Chagrin Falls, Ohio 44023, USA T +1(440)...

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