Manual, Connectors to UIC 552, ZH, ZS series
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Connect Contact Control Connectors ZH, ZS Series Inter-car jumpers to UIC 552 Catalogue F122-m.en

Connectors Series ZH, ZS – Installation and Maintenance Instructions

Important Basic Information 1. Important Basic Information 1.1 Legal Notes Without prior written consent of Schaltbau GmbH, the installation and maintenance instructions is not allowed to be electronically or mechanically reproduced – as a whole or in parts – be distributed, changed, transmitted, translated into another language or used in any other way. Schaltbau GmbH cannot be held liable for damage caused by not observing (or only partly observing) the Installation and maintenance instructions 1.2 Conventions for this Installation and Maintenance Instructions This instructions describe...

General and Security Information Work on electric equipment may only be performed by an expert or trained personnel working under the direction and supervision of an expert according to the applicable rules of electrical engineering. X An expert is a person who can judge and recognise the possible dangers of the jobs commended to him based on his training, knowledge and experience and by knowledge of the appropriate regulations. X Staff must be informed clearly about who is responsible for the maintenance of the connectors. X The connectors supply power. They are intended for plugin and...

Dangers and Security Measures 3. Dangers and Security Measures 3.1 Electrical Dangers DANGER The connectors contain components that carry high voltage. Deadly hazard! Always observe the following safety regulations before beginning any work on electrical systems. X Disconnect X Ensure that it is not possible to reconnect unintentionally X Clearly mark your work area X Make sure that there is no voltage present X Earth and short circuit the installation X Besides the main electric circuit, also disconnect additional and auxiliary circuits X Insulate or cover adjacent energized parts X Switch...

Dangers and Security Measures SCHALTBAU Connect Contact Control Aggressive fluids may damage the connectors. ► Make sure that the connectors are not exposed to aggressive fluids. Improper handling of the connectors, e.g. when hitting the floor with some impact, can result in breakage, cracks and deformation. ► Make sure that the connectors are always used properly. ► Do not throw the plug with cable to the floor. ► Regularly sight-check the connectors for potential damages. ► Immediately replace damaged components. 6 Connectors Series ZH, ZS - Installation and Maintenance...

3.5 Measures for Avoiding Malfunctions NOTICE In the case of damage, wear and tear and/or soiling of the connector components - in the form of a partial break, sharp edges and discoloured surfaces - the functional safety of the connectors is no longer guaranteed. X Carry out regular visual checks to detect wear and tear and dirt. X Immediately replace damaged parts. X Immediately remove dirt without leaving any residues. X Immediately replace parts with stubborn dirt. NOTICE Inappropriate handling when plugging or disconnecting may damage the connectors. The functional safety of the...

4.2 Design Connectors of the ZH, ZS series are single-pole high performance connectors for looping through the power supply between traction unit and passenger coaches. Schaltbau ZH and ZS series connectors fully meet the requirements of UIC 552. All railway vehicles used in cross-border rail traffic, such as locomotives as well as electric and diesel multiple units that are equipped with a train bus bar require these ZH and ZS series jumpers. ZH, ZS series connectors include the following components: ► Pre-assembled cable sets of different lengths (connector cables with plugs, single or...

ZH622 VK Double ended connector cable with two plugs Figure/description (dimensions in mm) Standard lengths ZH622 VK Lxxxx Ordering code * Length at ordering code ZH622 VK connector cable double ended, completely assembled cable set with two plugs Other lengths on request ZS552 KD Receptacle Figure/description (dimensions in mm) Mounting plate for locking Drainage screw 1 ... 8 : Cable exits, see table Right Handle T1 ... T3: Holes for temperature sensor T0 = none, T1 = rear, T2 = right, T3 = left Mounting plate for locking, left hand side M10 earthing terminal metallic bright mounting...

ZH092 BD Dummy receptacle Figure/description (dimensions in mm) Ø104 Ø92 Mounting surface zinc plated ZH092-BD-V1 Dummy receptacle with lock and key Ø104 Ø92 Mounting surface zinc plated ZH092-BD-V0 Dummy receptacle without lock and key ZH 550 Key for locking receptacles and dummy receptacles with key lock option Figure/description (dimensions in mm) ZH550 VS1 Key with movable bit Feature: Key can be inserted and removed in any position ZH550 VS2 Key with fixed bit Feature: Key can only be inserted and removed when locked Connectors Series ZH, ZS – Installation and Maintenance Instructions

ZH552 KA Cable junction box Figure/description (dimensions in mm) 395 Mounting surface zinc plated 2x Mounting bolts M16 ZH552 KA Cable junction box for single ended connector cable ZH551 SK ZH952 AK Junction box Figure/description (dimensions in mm) 250 4x Mounting borings Earth connection M12 Mounting surface zinc plated Connectors Series ZH, ZS – Installation and Maintenance Instructions

The connectors contain components that carry high voltage. Deadly hazard! Always observe the following safety regulations before beginning any work on electrical systems. ► Disconnect ► Ensure that it is not possible to reconnect unintentionally ► Clearly mark your work area ► Make sure that there is no voltage present ► Earth and short circuit the installation ► Besides the main electric circuit, also disconnect additional and auxiliary circuits ► Insulate or cover adjacent energized parts ► Switch off and earth the train bus bar. Be absolutely sure that the earth connection persists. ►...

Earthing Surfaces NOTICE The mounting of the coupling receptacle must be carried out with horizontally aligned fastening flange, from below (see Fig. 2 / A). Other mounting positions like shown for example in Fig. 2/ B and C are not permissible! When the receptacle lid is open during the plugging procedure or in the plugged condition in this mounting positions, contamination and moisture might penetrate the contacts and accumulate there. The drainage function is also restricted or invalidated completely in such mounting positions. Furthermore, such mounting positions cause a not definable...