Lean Manufacturing components and specifications
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Lean Manufacturing components and specifications - 1

Lean Manufacturing components & specifications

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Lean Manufacturing components and specifications - 2

Scaglia INDEVA, a worldwide network at your service Scaglia INDEVA is a worldwide leader in the production of state of the art Industrial Manipulators, Automated Guided Vehicles & Lean System Components with great know-how & expertise in the design of INDEVA LEAN SYSTEM® custom Material Handling & Lean Manufacturing Solutions. Our headquarters & production unit covering an area of 15.000 square meters & employing about 150 people, are located in Val Brembilla, Italy about 50 kilometers from Milan. We are present worldwide with a network of branches, distributors & service INDEVA Lean...

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Lean Manufacturing components and specifications - 3

Tubes Summary Technical specifications Technical specifications Tubes Coding system Plastic coated tubes are available from stock in a wide range of standard colors, while tubes with a custom color are available on request. Metal joints Technical specifications Standard joints The INDEVA Lean System® tube is a steel tube with a plastic coated outer surface. The steel tube is treated internally & externally with non-corrosive treatment. The external surface of the tube is specially treated to ensure an enhanced grip of the plastic coating on the steel tube. Roller tracks Technical...

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Lean Manufacturing components and specifications - 4

Tubes Bending strength of tube Load capacity tests have been run on an H shaped KG Experimental conditions – H-shaped Max concentrated load capacity of a tube with 1 mm wall thickness Max concentrated load capacity of a tube with 2 mm wall thickness Before irreversible deflection (kg) Before Permanent deflection Before irreversible deflection (kg) Max distributed load capacity of a tube with 2 mm wall thickness Before Permanent deflection Max distributed load capacity of a tube with 1 mm wall thickness kg Before irreversible deflection (kg) Before Permanent deflection Before irreversible...

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Lean Manufacturing components and specifications - 5

Tubes Coding system TP: Plastic Coated Tube W: White BK: Black GY: Grey RAL 9022 LG: Grey RAL 7035 BL: Blue YE: Yellow IV: Ivory RD: Red GR: Green Technical specifications INDEVA LeanSystem® metal joints are made of steel 2.5mm thickness. Non-corrosive coating (standard black color) is applied. To ensure maximum holding strength, the joints are shaped with a special gripping profile. A hole facilitates the possible application of holding screws. Special colors on request TA 15 BK Gripping profile TA: Alluminium Tube Classification 15: 1,5mm thickness 25: 2,5mm thickness Coated Tube...

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Lean Manufacturing components and specifications - 6

Metal Joints Metal Joints Standard joints Joint JB-180 All metal joints are available in black color (JBxxx) and ESD (JWxxx) Cross over joint Dual pipe joint Assuming a safety factor equal to 2, use of INDEVA Lean System® Joints is recommended with a maximum load of 150 kg (compression). The use of joints with a load applied as traction is improper & not recommended. Reusability of metal joints Experimental conditions A compression force has been applied until when the joints slide along the tube. The same couple of joints have been reused on a new tube and with new screw and bolt. Again a...

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Lean Manufacturing components and specifications - 7

Metal Joints Swivel head double joint 90 deg joint round shaped Swivel tail joint T shaped sliding joint Multipurpose joint slide Swivel head T joint Parallel joint, 2 slide

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Lean Manufacturing components and specifications - 8

Metal Joints Parallel joint, 1 slide Multipurpose joint

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Lean Manufacturing components and specifications - 9

Roller Tracks Technical specifications The INDEVA® conveyor track is used for the assembly of flow racks & gravity conveyors for handling boxes & packages in a reliable and maintenance-free way. The INDEVA® conveyor track is made of a plated steel profile with rollers mounted by means of steel axles riveted at both ends for higher resistance. Black plastic rollers Plated steel profile Steel axles riveted at both Dimensions & Specifications Plated steel profile 1 Ø3 Roller diameter 31 mm, high load capacity (max. 150 kg.) Steel axle diameter 3.75 mm Centre of Rollers distance 35.7 mm Track...

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Lean Manufacturing components and specifications - 10

Roller Tracks Roller Tracks Roller Load capacity Roller Tracks & Plastic Guides R400 Bending strength of roller track The test has been run placing a load on the roller and increasing the load weight until permanent deformation of the roller occured. Permanent deformation has been experienced at 150 kg. U-profile for board support See results of the load value that would permanently deform the Roller Track in the Graph below. Max load capacity on two rollers centrally applied kg 160 Before irreversible deflection (kg) Before Permanent deflection Sliding smoothness Experimental conditions...

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Lean Manufacturing components and specifications - 11

Roller Tracks Roller Tracks Central guide white (400) Multi directional roller track (roll diameter mm. 60)-100cm Lateral side guide white (400x10x40). Shoulder 10 mm Multi directional roller track (roll diameter mm. 80)-100cm RGL4040W Lateral side guide white (400x40x10). Shoulder 40mm Roller track brake strip mod. R400 Multi directional roller track (roll diameter mm. 50)-100cm

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Lean Manufacturing components and specifications - 12

Support Accessories Support Accessories Cross over roller track bracket Roller track bracket 33mm Roller track bracket with straight stop Roller track bracket with stop 33mm Roller track bracket with drop stop Adapter for tube support (to be used with JR-JRS-JRL-JRD-JRX) Roller track bracket Roller track union bracket

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Lean Manufacturing components and specifications - 13

Plastic Accessories Plastic Accessories Label holder support (for LB2S model) Plastic taper edge Name case Label stripe H mm. 40 (to be used with LB2H) Rubber tube protection Plastic ring for plates Foam tube protection

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Lean Manufacturing components and specifications - 14

Color Black RAL color on request Black

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Lean Manufacturing components and specifications - 15

Bolts & Nuts (M6x28)Socket head bolt and T-shaped nut for ALL metal joints Application: (M6 x 28) THREADLOCK Socket head bolt and T-shaped nut for ALL metal joints Application:

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Lean Manufacturing components and specifications - 16

Bolts & Nuts (M8x45)Bolt & locking nut to use with WB bracket and WP plate casters (M8x65)Bolt & locking nut to use with BQ plate (M8 x 25)Bolt & locking nut for fixing wheel on PTR/PTL/BQ Application: (M6x12)Socket head bolt for pipe clamping on PTR/PTL Application:

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Lean Manufacturing components and specifications - 17

Wheels & Support Rubber foot Levelling foot - threaded plastic expander - Height: 65mm Levelling foot - threaded mechanical expander Stanchion mount foot reinforced - Height: 80mm - Thread: 5 mm

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