SATA® filter regulator systems
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SATA® filter regulator systems German Engineering Spray Guns | Cup Systems | Breathing Protection | Air Filtration | Accessories Clean air for perfect results

SATA – Ensuring clean atomisation and breathing air Every paint shop requires compressed air, whether for paint application or for the operation of paint pressure tanks, material pumps, blow guns, cleaning devices and/or air-fed breathing protection systems. According to the field of application, the requirements concerning air quality can be quite different: Whatever the requirements may be, SATA offer the appropriate solution. Poor material adherence, nibs and other coating flaws lead to time-consuming and expensive rework. Most coating flaws are the result of poor air quality which can...

Optimum personal breathing protection with clean compressed air supplied by e.g. the SATA filter 484 with activated charcoal filter stage. SATA filter 400 series High performance filter for installation in the spray booth. For more information on: 1. Technical layout of an air line circuit (see pages 4 – 5) 2. SATA filter 100 prep series – quality from the start (see pages 6 – 7) 3. SATA filter 400 series – professional air filtration (see pages 8 – 9) 4. Top quality ensuring clean compressed air (see page 10) 5. Filter maintenance – ensuring premium air quality (see page 11) 6. Filter...

Technical layout of an air line circuit Air line circuit with slight inclinati "Swan neck" SATA filter 424 Teflon ball valve Allows easy and safe maintenance of the filter regulator unit Pressure tank Fields of application: Operation of blow guns Pre-filtration unit in the air line circuit Months until next Installation before the gun cleaner Compressor Refrigerant dryer Compressed air generated by the First filter stage: Oil/water separator with sintered filter with various substances: cyclone separator ensuring that oil droplets and condensate are collected Condensate / water vapour...

This video demonstrates the requirements to produce compressed air which is suitable for spraying and supplying PPE. www.sata.com/tv Spray booth Prep area: SATA filter 103 prep Prep deck: SATA filter 100 prep Application of solvent-based paint sys- Application of waterborne and solvent-based paint systems tems Air supply to breathing protection equip- Air supply to breathing protection Months until next Months until next adsorber change equipment without activated charcoal on the belt unit i flte r ti m ment with activated charcoal adsorber Additional second filter stage: fine filter...

SATA filter 100 prep series – Quality from the start A perfect finish can only be achieved on a perfect foundation. In the best of cases, dust particles, condensate and compressor oil are detected during the sanding process. Very often, however, coating flaws are only noticed later on when the top coat is applied. The consequences are the need for rework and thus additional cost which could have been prevented. This is why compressed air should be already perfectly clean in the prep area. SATA filters 100 and 103 prep are low-maintenance compressed air filters for the prep area: Less...

SATA filter 100 prep – for clean air at the prep deck The SATA filter 100 prep and 103 prep have been especially developed to meet the requirements of the prep area. Using these filters prevents coating flaws from the beginning. However, they are not suitable for the installation in the spray booth and only for restricted use with breathing protection equipment. SATA®filter 103 prep™ Triple-stage filter for the application of solvent-based or waterborne primer and prep materials. Sintered filter: 5 µm; fine filter: 0.1 µm Air flow at 6.0 bar: 800 Nl/min Ambient temperature: 50 °C Air inlet:...

SATA filter 400 series – Professional air filtration Maintaining the air line circuit properly also requires regular service of the filter units. To ensure a secure work flow at all times, a filter unit has to be installed either directly in front of or inside the spray booth. The SATA filter 444 is recommended with solvent-based paint. For waterborne paints, a SATA filter 484 is essential to remove harmful oil vapours by means of the activated charcoal filter stage. Product Benefits Prevents expensive coating flaws reliably and easy to maintain Quick and easy installation Economical and...

SATA filter 400 – modular filter series meeting highest requirements The SATA filter 400 series fulfills highest requirements in terms of quality and efficiency. Its modular construction allows to easily adapt it to suit different application needs. The combi units SATA filter 444 and 484 are setting standards – including the preparation of breathing air. They reliably prevent expensive rework. The safest way to achieve clean air is the use of a triple-stage filter with integrated regulator for presetting the atomisation air pressure SATA®filter 484®| triple-stage combi filter 100 %...

Filter cartridges and accessories Large pressure adjustment screw for precise setting of work pressure Compressed air pressure gauge for differential pressure display (control of fine filter saturation level) Maintenance-free pressure regulation valve Air inlet Air flow: 3,600 Nl/min at 6.0 bar First filter stage: Air outlets with ball valves and connection threads Low-maintenance cyclone separates condensate and oil droplets Sintered filter to separate particles Filter canisters with easy to clean surface > 5 µm; filter exchange/cleaning: every 6 months Automatic condensate discharge valve...

Filter maintenance – ensuring premium air quality In order to preserve its efficiency, the filter unit must be regularly maintained, thus avoiding coating flaws and other quality issues and eventually expensive rework. To remind the user to exchange the filter cartridges on a regular basis, every filter unit is now equipped with the new SATA filter timer. Using the SATA filter timer is extremely easy: When a new filter regulator unit is installed, each filter timer must be activated by pressing the button to "start" the servicing interval of the respective filter stage. Over time, the...