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Brake, Automatic tool changer, Indexing and oscillating drive, Torque limiter, Roller feeder
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| 3. Torque allowance adjustment | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Adjustment of the allowable torque must be performed. Even the allowable torque was preset, it must be confirmed. After adjustment of the torque, ©,set bolt must be tighten to prevent t he loosening. | ||||||||||||||||||||||||||||||||||||||||||||||||||
| CAUTION | ||||||||||||||||||||||||||||||||||||||||||||||||||
| The allowable torque is easily adjusted by a turn of the torque adjusting nut ®. However, due to the nature of the setting, the amount of torque allowance cannot be indicated in real terms. Refer to Figure 1 to determine the proper amount to tighten. For a more accurate adjustment, use an instrument such as a torque gauge or spring scale. <Memo at Legend Plate) The tripping torque will be stamped on the legend plate only if the required allowable torque was known when the order was received. If the tripping torque on the legend plate is blank, the allowable torque is not adjusted and ©, set bolt is not tightened, so that required procedure to adjust the allowable torque must be performed, and then tightened ©, set bolt. Once, the tripping torque is adjusted or changed, it is recommended to write the value of the torque on the legend plate with a marker pen. | ||||||||||||||||||||||||||||||||||||||||||||||||||
| 4. Installation and Center Align | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Bolts for installation and bolts for fixing the thrust washer 0 are located same pitch circle. When trying to move this product, DO NOT loosen bolts for fixing the thrust washer 0. Bolts for installation are bigger than bolts for fixing and they are buried deeply. | ||||||||||||||||||||||||||||||||||||||||||||||||||
| WARNING | ||||||||||||||||||||||||||||||||||||||||||||||||||
| 1) 2) | Make sure that installing surfaces of spigot part A of the torque limiter, drive hub ®, and drive flange ® have no scratch or burr. Loose set bolts ©. Remove torque adjusting nut ®, 8 pieces of coil spring ®. Then remove pressure ring @, which includes torque plate ©, ball bearing ©, and stop ring ®. Installation holes will be observed. At this moment, please DO NOT loosen the bolts for fixing thrust washer ©. Loosing the bolts for fixing will cause of improper function of the torque limiter. The grease has been already applied, so dust must be kept away from it Establish spigot part A as a base. Place the unit (a series), and temporarily fix with bolts. Set the dial gauge as it touches the surface of drive flange ®, measure run-out B. Set the gauge at spigot of flange circular surface, and measure run-out (C). While adjusting the unit as both values of run-out (B) and (C) are within allowance values shown below, fix the unit at final position by tightening the bolts. (See Figure 3.) Run-out at edge (B) >0.02mm T.I.R. Radial run-out (C) >0.02mm T.I.R. Install the parts, which were removed at 2). Fasten the torque adjusting nut ©. Set the torque at same time. After setting the torque, set bolt ® must be tightened. In case of installing a table or other equipment on the flange surface of torque limiter, concentricity must be checked and adjusted. Use dial gauge to measure at (D). Adjust the radial run-out if it is needed. | |||||||||||||||||||||||||||||||||||||||||||||||||
| 3) 4) | ||||||||||||||||||||||||||||||||||||||||||||||||||
| 5) 6) 7) | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Figure 2 | ||||||||||||||||||||||||||||||||||||||||||||||||||
| $61 The initital alignment is crucial to the performance and life of the torque limiter. 58 2 When mounting a table on the flange, make sure the center of the table is concentric with the flange. Failure to do so will result in poor indexing accuracy. | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Figure 4 | ||||||||||||||||||||||||||||||||||||||||||||||||||
| 5. Maintenance Grease must be applied regularly, every 1000-2000 hours. Remove torque adjusting nut ® and pressure ring © from main unit after loosening set bolt ®. After removing them, 9 balls can be observed. Apply the recommended grease listed the below table. Reassemble the unit by following reversed procedures. When applying the grease on ball bearing ©, use the greasing hole to put in the grease. It is recommended to apply the grease at ® and ball bearing © together. | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Greasing hole | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Note, always use a lithium type grease (density grede 2). [Recommended greases] | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Nisseki | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Mulitinoch Grease 2> Epinoch Grease AP2*. ^New Molinoch Grease 2 Daphone Eponex Grease 2 (EP2^ -frDaphone Molybdenum Grease 2 Risonich Grease No.2-, Risonich Grease EP-2_ Multi-Purpose Grease N0^ ■^"Multi-Purpose M Grease No.2_ Beacon 2-, ^Beacon Q2-, Lystan 2-, Lystan EP-2_ Mobilax 2 (EP2)_ 'A'contains molybdenum disulfide | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Idemitsu Kyoseki Mitsubishi | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Esso | ||||||||||||||||||||||||||||||||||||||||||||||||||
| Mobil | ||||||||||||||||||||||||||||||||||||||||||||||||||
| SANKYO : | iMIyagl PHONE.0228(23)5111 Shizuoka PHONE.0537(36)2233 Osaka PHONE.06(6253)1911 | ■Tokyo PHONE.03(3800)3330 ■Nagoya PHONE.052(265)0577 ■Okayama PHONE.086(231)1188 | ||||||||||||||||||||||||||||||||||||||||||||||||
| TAD-2000/02E (DT) | ||||||||||||||||||||||||||||||||||||||||||||||||||