| | | Cylinder body materials High alloy steel, bronze alloy and special aluminium alloys. Piston materials Case-hardening steel, hardened Exceptions: - B 1.542: high alloy steel, nitrated - B 1.590: high alloy steel, chromium-plated Block cylinders with aluminium or bronze bodies are alternatively also equipped with pistons made of stainless steel. Sealing materials • NBR = nitrile-butadiene rubber Trade name e.g.: Perbunan Operating temperature: -30 up to +100°C • FKM = fluor caoutchouc Trade name e.g.: VITON® Operating temperature: -20 up to +150°C Mounting position All block cylinders can be installed in any position. Fittings Fittings suitable for the Whitworth G tube thread correspond to DIN 2353, screwed plug type B according to DIN 3852 sheet 2 (with sealing edge or soft seal). For block cylinders with aluminium or bronze housing only fittings with soft seal (elastic seals) must be used. Important! No additional sealing materials, such as Teflon ribbon, must be used! | | Admissible side loads Side loads stress the guides for the piston and piston rod of the cylinder and thereby cause a reduction in working life and leakages leading to the destruction of the cylinder. For this reason, side loads should be avoided - especially with single-acting cylinders. Under no circumstances must the cylinder side load exceed 3% of the cylinder force at maximum operating pressure (up to stroke of 50 mm). In the case of longer strokes please contact us. Side load | | Mounting In principle, screws of tensile strength 8.8 can be used to secure the block cylinders. If block cylinders are fastened with screws across the cylinder axis, they must be supported above a specific operating pressure. Block cylinders: from 160 / 250 bar Hydraulic block cylinders: from 100 / 160 bar (Use as push cylinder / pull cylinder) | | |
| | | Leakage rate ROEMHELD block cylinders do not leak oil when static. When displacing the piston a sealing with minimum leakage is obtained by the double piston sealing. For the life of the sealing dry operation has to be avoided, so that a residual lubricating film will be tolerated. Admissible guide values for 1000 double strokes and hydraulic oil HLP 22 are: - up to 32 mm piston diameter: < 0.30 cm3 - from 40 mm piston diameter: < 0.60 cm3 | | |
| | | Standard variants • Stroke reduction by a bushing A distance bushing is inserted on the piston rod side in the block cylinder with the next largest stroke and fastened inside the housing. That means the piston can no longer complete the extending stroke and the stroke is restricted by this internal stop, dependent on the length of the bushing. | | |
| | | Venting of the spring area of single-acting block cylinders If there is a possibility that aggressive cutting lubricants and coolants penetrate through the sintered metal air filter into the cylinder's interior, a vent hose has to be connected and be placed in a protected position. For further notes and provisions see data sheet A 0.100. | | |