Applied Safety Solutions

Press Control Systems

Fixed MicroLogix 1500 Clutch/Brake Control Description System Requirements

Rotary Cam Industrial limit switch Motion detection device Self-checking valve

Ordering Information

The purchase of one kit includes the license to use this control on one stamping press.Network options must be ordered separately. Options include the DeviceNet network (catalogue number 1761-NET-AIC ).The MMI option, which must be ordered separately from the basic Clutch/Brake package, includes pre loaded software and cables (catalogue numbers 1761-NET-DNI ) and the RS–232–C/DH–485 Advanced Interface Industrial converter (catalogue number 6556-GMPV300 ).The 6556 clutch/brake control package also comes in two versions:Package with 120V AC I/O (catalogue number 6556-MLCBK ) A MicroLogix 1500 processor-based Clutch/Brake Package is a bundle of hardware, software, and documentation that controls the basic clutch/brake mechanisms on mechanical stamping presses. This package requires no user programming. It can be interfaced with other controllers such as the ControlLogix system.The package uses redundant MicroLogix 1500 processors with application software for self testing and verification to help meet the safety requirements of ANSI B11.1, OSHA 1910.217 and CAN/CSA Z142-M90 press safety regulations for mechanical stamping industrial presses. The DC version has TUV certification for IEC–61508, EN–954, EN–692 and DIN 19250. Each MicroLogix 1500 processor has the basic clutch/brake functionality as well as the basic diagnostics to interface to several display options making it an easy-to-use cost-effective solution for small presses. Since you don’t need programmable controller experience; you can just wire and mount the equipment.For other press functions such as programmable limit switch, automation control, brake time monitoring, die protection monitoring, resolver based consider using the Compact PressMaster system. If you require resolvers and break time monitor only, add the 6556-GMRP1 option. If you require more automation flexibility or need a custom system, consider using the StamPro system. MicroLogix 1500, 1764–LSP (2) Output Module, 1769–OW8I (4) Memory Module, 1764–MMIRTC (2) Terminator cap, 1769–ECR (2) DC base unit, 1764–28BXB (2) Relay, 700CF310D (4) AC Input Module, 1769–IA16 (2) Safety relay, 700ZBR520AZ1 (1) AC Input Module, 1769–IA8I (4)Package with 24V DC I/O (catalogue number 6556-MLCBKDC ) MicroLogix 1500, 1764–LSP (2) Output Module, 1769–OW8I (4) Memory Module, 1764–MMIRTC (2) Terminator cap, 1769–ECR (2) DC base unit, 1764–28BXB (2) Relay, 700CF310ZJ (4) DC Input Module, 1769–IQ16 (6) Safety Relay, 700ZBR520AZ1 (1)

New—Enhanced Options for MicroLogix Clutch/Brake Controllers Control Features

One set of Run buttons monitored One set of Inch buttons monitored
Reference #Option Description AC and DC versions
6556-GM4RUNInterface for 4 run stations + software 6556-GMPV300Display-3” LCD PanelView300 Micro+cable+software 6556-GMRP11 Encoder and an existing user supplied CAM box with Brake Time Logic + software 6556-GMRP22 Encoders and no CAMS needed with Brake Time Logic + software 6556-GMMDSMotion Detect Device and cable 6556-GTSTANDOne operator run station on T-Stand with run, top stop, and e-stop push-buttons 6556-GCAM16 CAM box with Integral Motion Detect Device 6556-GCAM26 CAM box without Integral Motion Detect Device 6556-GCAM63 CAM box with Integral Motion Detect Device and ability to mount 6556-GMRP1 inside Hard wired cross-checking Open communication for diagnostics Modes of operation:? – Off – Inch – Micro Inch – Single – Continuous (Armed) Brake monitoring Top stop overrun and anti-repeat protection

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