G10 Core

G10 Core

G10 Core

Product catalog summary
Overview: The document provides a comprehensive overview of a rubber injection molding machine, emphasizing its efficiency, reliability, and user-friendly design. It highlights the machine's components, including the closing unit, injection unit, hydraulic system, and innovative technologies like TempInverter® and FillBalancer®.
Closing Unit: The 3-step closing unit features a clamping block system that ensures consistent opening strokes regardless of mold thickness. It offers a compact and reliable solution with ergonomic working height and easy maintenance. Optimized kinematics allow for reduced cycle times due to high-speed movements.
Injection Unit: Designed to prevent feed strip rupture, the injection unit ensures continuous production. It includes temperature control for quality assurance, ideal material temperature for cycle time reduction, and precise shot size control to minimize waste. The unit allows for easy extruder removal and controlled expansion for extended lifespan.
Hydraulic System: The hydraulic system features a high-efficiency motor and energy-efficient variable displacement pump. It includes close loop control and PID temperature control with an auto-tuning function for heating areas, ensuring efficient operation.
Cold Runner Block (CRB): The CRB system reduces compound consumption by feeding material directly into the part, eliminating the need for runners, enhancing automation, and reducing material waste.
Additional Features: The machine includes a user-friendly 17” color touch-screen interface, various injection speeds, pressure control during dynamic phases, and programmable settings for enhanced process control. It supports USB connectivity for mold data storage and offers safety features like CE certification and front protection with a light curtain.
Specifications: The machine includes safety features such as a 3-side light curtain at the front, light curtain at the back, and additional protection by scanner. The injection unit features a Y-shape design, real-time temperature monitoring, and thermo-oil regulators. The hydraulic unit is equipped with a variable displacement pump and proportional integrated electronics.
Functions: The machine offers an intuitive HMI with a 17” color touch-screen, alarm lamp indicating machine status, air conditioning for electrical cabinet cooling, and multiple programmable features including extruder delay and vacuum time.
Innovative Technologies: TempInverter® homogenizes compound temperature by inverting thermal breakdown, reducing curing time without mold modification. FillBalancer® rebalances filling and temperature between mold cavities, installable on existing molds.
Performance Benefits: The innovative technologies offer up to 60% savings in curing time, enhancing product quality and efficiency.
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Catalog excerpts

G10 Core-1

The Lean Choice for Your Simple Processes

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G10 Core-2

L’UNITÉ D’INJECTION REP : A PROVEN PRINCIPLE Avoiding feed strip rupture prevents production down time. EIN BEWÄHRTES PRINZIP Gummistreifenabrisse vermeiden, heißt Produktionsunterbrechungen zu vermeiden. Temperature control of all critical areas guarantees the quality of the parts. Contrôler la température en tous points, c’est garantir la qualité des pièces. Eine Temperaturüberwachung in allen Bereichen, heißt die Qualität der Spritzteile zu gewährleisten. Bringing the material to the ideal temperature saves cycle time. Amener la matière à la température idéale, c’est gagner du temps sur la...

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G10 Core-3

Intuitive and user-friendly 17’’ color touch-screen Écran tactile de 17 pouces, intuitif et convivial. Bedienerfreundlicher und intuitiver 17-Zoll Farb-Touchscreen. EFFICIENT HYDRAULICS • High efficiency motor • Energy-efficient variable displacement pump • Close loop control • PID temperature control on heating areas / Auto-Tuning function HYDRAULIQUE PERFORMANTE • Moteur à haut rendement • Pompe à débit variable éco-énergétique • Régulation en boucle fermée • Régulation de température des zones de chauffe par coefficients PID / Fonction autotuning EFFIZIENTE HYDRAULIK • Hochleistungsmotor •...

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G10 Core-4

COLD RUNNER BLOCK The “Cold Runner Block” systems, also called “CRB' , are used in injection molding processes to feed the compound as close as possible to the cavity by limiting the runner a nd sprue length. BENEFITS: • No runners (the compound is directly fed into the part) and therefore reduced compound consumption. • Enhanced automation as there are no runners to evacuate. Les systemes de « Bloc a Canaux Regule s», dits « BCR », sont utilises lors du moulage par injection pour amener la matiere le plus pres possible de l’empreinte en limitant au maximum la presence de canaux ou carottes....

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G10 Core-5

Y-formige Spritzeinheit

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G10 Core-6

EQUIPMENT ÉQUIPEMENT AUSRÜSTUNG Up to 60% savings in the curing time for higher quality Savings in reduced curing time TURBOCURE®: A TWIN SOLUTION FOR MAXIMUM PERFORMANCE TEMPINVERTER® Built-in in the injection unit, TempInverter® homogenizes the temperature of the compound by inverting the thermal breakdown in the rubber flow. This unique technology is used to achieve reduced curing time regardless of the mold installed on the press (without modifying the mold). Jusqu’à 60% de réduction du temps de vulcanisation pour une qualité accrue Gains obtenus de réduction de temps de vulcanisation Reduzierung...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.