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SET-UP OF THE MECHANICS

The robust mechanics of the electro mechanical assembly units are put together from the following components:Press housing, Ball gear drive/Roller gear drive, Force transducer, Axial bearing, Press ram, AC-ServomotorPromess Electro Mechanical Assembly Units are available in different versions:
Synchronus belt gear Force transducer AC-Servomotor Ball gear drive/ Roller gear drive ELECTRO MECHANICAL ASSEMBLY UNIT – Large selection of force ranges– Round steel housing with mounting flange – Angled motor for small installation heights COMPACT ASSEMBLY UNIT – Slim design, minimum dimensions – Roller gear drive for high forces at small dimensions – Weight reduced design PRECISION ASSEMBLY UNIT – Additional precision guidance – Direct coupling of motor for high dynamics – Piezo or Strain gauge measurement technologyFor units with angled motor the synchronous belt connects the motor with ball/roller gear drive directly and guarantees the greatest possible positioning accuracy.
Motor cableResolver cableProximity cableForce transducer cableStrain gauge Amplifier20 kN Electro Mechanical Assembly UnitServo Amplifier

THE CONTROL: MODULAR AND NETWORKABLE

BUS SYSTEMS: The mechanics are triggered via a power amplifier with an integrated NC-Module. The Riskprocessor fitted in the NC- Module takes over control and monitoring of the assembly unit. It can be programmed comfortably and easily with the PROMESS software using a commercially available PC and thus guarantees the user the highest operating comfort as well as maximum reliability. Using standard components simplifies the integration of our electro mechanical assembly unit in production lines with open communication. Ethernet, Profibus, Can Open, Interbus, DeviceNet, CT-NetIntegrated quality assurance due to process monitoring and documentation. The Force-Distance course of a process is
Standard- or Panel-PC for easy programming UNIT 1 UNIT 2UNIT 3 displayed on the monitor. Process values are compared with an envelope, monitored and stored. For serial production the necessary quality assurance data is available for the user in the control.