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| | | | | | | | | | | | | | | | | | | | | | | | | HIGH PERFORMANCE SOLID CARBIDE DRILI | | | | | | | | | | mil PRECISION | | | | | | APPLICATION MATERIAL GROUPS (AMG) CHART | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | HOW TO USE THIS CHART: 0 Select Workpiece Material Group/Type | BEST RECOMMENDATION BASED ON DRILLING DEPTH (Drill Diameter Or Less) | 2X | | Coolant Short | DR Coolant Standard | LL OPTIC Coolant Long | )NS Solid Short | Solid Short | | | | 9 Identify Recommended Drill Options | | | | J | | | | | | | €) Establish Surface Feet Per Minute (SFM) | | 3X | | | ( | I | I | I | | 1 | | | | O See Catalog Page# For Available Sizes | | 4X | | | | 1 | \ | I | | 1 | | | | l£| Determine Feed Rate (see page 6) | | 5X | | | | | | | | \ | | | | | | | 8X | | | NEW | | NEW | | | | | | | | | | | STYLE# : | PHP CSFV PHP CSMV | PHP CFV PHP CMV | PHP CLFV PHP CLMV | PHP 41FV PHP 41MV PHP 41WV | PHP 41FG PHP 41MG PHP 41WG | | | | Note: Contact Technical Services at 800-877-3745 for applications not listed. | PAGE# : | 7 | 8 | 9 | 10-11 | 10-11 | | | | MATERIAL GROUP | BHN HARDNESS | NORMAL CHIP FORM | MATERIAL TYPE | | SURFACE FEET PER MINUTE (SFM) | | | | 1. STEEL | | | | | | | | | 1.1 Magnetic Soft Steel, Leaded Steels | < 120 | Extra Long | 1116, 1118, 1212 | 10L18, 12L13, 12L14 | 365E | 350E | 330E | 325E | 300E | | | | 1.2 Structural Steel, Case Carburizing Steel | < 200 | Medium/Long | 30, 55 | 70, 100 | 340E | 325E | 310E | 300E | 275E | | | | 1.3 Plain Carbon Steel Low, Medium Carbon | < 250 | Long | 1008, 1010, 1020 | 1040, 1055, 1524 | 340E | 325E | 310E | 300E | 275E | | | | 1.4 Alloyed Steel, Medium Carbon, Tool Steel, Wrought | < 250 | Long | 4140, 4150, 4340 | A2, 01, D2 | 315E | 300E | 285E | 280E | 260E | | | | 1.5 Alloyed Steel, Hardened and Tempered Steel, Tool Steel | > 250 < 350 | Long | 01, L6, D3, A2, 4140 | 4150, 4340, 8620, 8630 | 235E | 225E | 215E | 215E | 200E | | | | 1.6 Alloyed Steel, Hardened and Tempered Steel, Tool Steel | > 350 < 400 | Long | 01, L6 D3, A2, 4140 | 4150, 4340, 8620, 8630 | 170D | 165D | 155D | 155E | 150D | | | | 2. STAINLESS STEEL | | | | | 2.1 Free Machining Stainless Steel | < 250 | Medium | 303, 416 | 430F 440F | 235C | 220D | 200D | 220D | 220D | | | | 2.2 Austenitic | < 250 | Long | 304, 310, 316 | 321, Nitronic 50 | 220C | 210C | 195B | 210C | 200C | | | | 2.3 Ferritic + Austenitic, Ferritic, Mar tensitic | < 300 | Long | 409, 430, 436 | 304, 440A, 440C | 220C | 210C | 195B | 210C | 200C | | | | 2.4 Precipitation Hardened | < 300 | Long | 15-5PH, | Custom 450 17-4PH | 140B | 130B | 130A | - | - | — | | | | 3. CAST IRON | | | | | 3.1 Soft Gray Cast, Ferritic | < 150 | Extra Short | ASTM A48 Class 20, 40 | G3000 | 395G | 360G | 325G | 330G | 300G | | | | 3.2 Soft Gray Cast, Pearlitic | > 150 < 260 | Extra Short | ASTM A48 Class 40, 60 | G3500, G4000 | 380G | 360G | 345G | 330G | 300G | | | | 3.3 Nodular Graphite, Malleable Cast Iron | > 150 < 250 | Medium/Short | ASTM A220 Grade 40010 SAE J158 Grade M4504 | ASTM A602 Grade M4504 | 270F | 260F | 250F | 240F | 215F | | | | 3.4 Nodular Graphite, Malleable Cast Iron | > 250 < 320 | Medium/Short | ASTM A220 Grade 80002 ASTM A602 Grade M8501 | ASTM A220 Grade 90001 | 270E | 260E | 250E | 230E | 200E | | | | 4. TITANIUM | | | | | 4.1 Titanium, Unalloyed | < 200 | Extra Long | Commercially Pure 99.0 | | 190C | 165C | 140C | 155C | 150C | | | | 4.2 Titanium Alloy, Cast | < 270 | Medium/Short | ASTM B367 | Grades C-1 - C-7A | 85C | 75C | 65C | 75C | 75C | | | | | > 270 < 350 | Medium/Short | T16AL4V T16AL6V2SN | | — | — | — | - | | — | | | | 5. NICKEL | | | | | IBI | | | | 5.1 Nickel, Unalloyed | < 150 | Extra Long | Nickel 200, Nickel 230 | | 170D | 165D | | 155D | 150D | | | | | > 150 < 240 | Long | Nimonic 75 Monel 400 | Hastelloy C Inconel 600 | — | — | — | - | - | — | | | | 5.3 Nickel Alloys | > 240 < 400 | Long | Nimonic 80 Inconel 718 | Inconel 825 | — | — | — | - | - | — | | | | 6. COPPER | | | | | | | | | | <100Rb | Extra Long | 101, 130, 170 | 630, 725 | — | — | — | — | - | — | | | | 6.2 Brass, Bronze | <200Rh | Medium/Short | ASTM B30 | | — | — | — | - | - | — | | | | 6.3 Brass | <200Rh | Long | ASTM B367 | | — | — | — | - | - | — | | | | 6.4 High Strength Bronze | < 470Rf | Short | Phosphor Bronze | | — | — | — | - | - | — | | | | 7. ALUMINUM | | | | | 7.1 Al, MG, Unalloyed | <100kg | Extra Long | EC, 1060 | 1100 | — | — | — | - | - | — | | | | 7.2 Al Alloys, Si> 5% | <150kg | Medium | 380, 520.0, 520.2 | 2024, 6061 | — | — | — | - | - | — | | | | 7.3 Al Alloys, Si> 5% < 10% | < 120kg | Medium | 319, 333 | 356 | — | — | — | - | - | — | | | | 7.4 Al, Alloys, Si> 10%, Wisker Reinforced Al-Alloys, MG Alloys | < 120kg | Short | 390, 392, 4032 | 222.1, A332.0 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | CONTINUED ON NEXT PAGE | | | | | | | | | | 4 | | | | | | | | | | 1-800-877-3745 | | | | | | | | | | | | | | | | | | | | | | | | |
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