Heat Generation in a PiezoActuator in Dynamic
Operation >
Piezo Act u ator Electrical F
PZT ceramics are (reactive)capacitive loads and therefore
require charge and discharge
currents that increase with
operating frequency. The ther-
mal active power, P (apparent
power x power factor, cos >
u n d a m entals
follow. Rapid actuation ofnanomechanisms can causerecoil-generated ringing of the
actuator and any adjacent com-
ponents. The time required for
this ringing to damp out can be
many times longer than the
move itself. In time-critical
industrial nanopositioning
applications, this problemobviously grows more seriousas motion throughputs
increase and resolution
requirements tighten.Classical servo-control tech-niques cannot solve this prob-lem, especially when reso-nances occur outside the
servo-loop such as when ring-
ing is excited in a sample on a
fast piezo scanning stage as it
reverses direction. A solution isoften sought in reducing thescanning rate, thereby sacrific-
ing part of the advantage of a
piezo drive. A patented real-time feedfor-ward technology calledInputShaping ),generated in the actuator dur-
ing harmonic excitation can be
estimated with the following
equation:(Equation 23)Heat generation in a piezo actu-ator. Where:P = power converted toheat [W]tan = dielectric factor ( power factor, cos , for smallangles >
® and ) f = operating frequency[Hz] C = actuator capacitance[F]U nullifies reso-nances both inside and outsidethe servo-loop and thus elimi-
nates the settling phase. For
more information see p. 4-33or
visit www.Convolve.com. >
® actu-
ators are also quite well suited.With their high Curie tempera-
ture of 320 °C, they can be
operated with internal temper-atures of up to 150 °C. >
p-p = voltage (peak-to-peak) For the description of the losspower, we use the loss factor
tan instead of the power fac-tor cos , because it is themore common parameter forcharacterizing dielectric materi-als. For standard actuator
piezoceramics under small-sig-
nal conditions the loss factor is
on the order of 0. 1 to 0. 2. Thismeans that up to 2 % of theelectrical “power” flowingthrough the actuator is convert-
ed into heat. In large-signal
conditions however, 8 to 12 %
of the electrical power pumped
into the actuator is converted
to heat (varies with frequency, temperature, amplitude etc.).Therefore, maximum operatingtemperature can limit the piezoactuator dynamics. For large
amplitudes and high frequen-
cies, cooling measures may be
necessary. A temperature sen-
sor mounted on the ceramics is
suggested for monitoring pur-
poses. For higher frequency operationof high-load actuators with
high capacitance (such as
PICA™-Power actuators, see p.
1-20), a special amplifiers
employing energy recovery
technology has been devel-
oped. Instead of dissipating thereactive power at the
heatsinks, only the active power
used by the
piezo actuator has
to be delivered. The energy not used in theactuator is returned to theamplifier and reused, as shown
in the block diagram in Fig. 26.
The combination of low-loss,
high-energy piezoceramics and
amplifiers with energy recov-
ery are the key to new high-level dynamic piezo actuatorapplications. For dynamic applications withlow to medium loads, the newly developed PICMA >
Fig. 26. Block diagram of an amplifier with energy recovery forhigher frequency applications. © PI 1998-2005. Subject to change w/o notice. Cat 118 05/09.17 4-30