PRECISE GEAR RACK
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PRECISE GEAR RACK - 1

> What is Rack and Pinion? 1 > Advantage of Rack and Pinion 1 > Application of Rack and Pinion - 1 > Installation of Jointed Racks - 2 > Calculation of Mechanical Transmitting - 6 > Rack and Pinion Application Form - -10 > Material S45C Spur Rack > Material SCM440 Spur Rack > Material S45C Helical Rack > Material SCM440 Helical Rack

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PRECISE GEAR RACK - 2

What is Rack and Pinion? A rack and pinion (wheel gear) is a type of A circular gear called “Pinion”, and the engaged teeth on a linear linear actuator that comprises a pair of gears gear bar called “Rack”. Rotational motion applied to the pinion which convert rotational motion into linear causes the rack to move, thereby, translating the rotational motion (reciprocating motion). motion of the pinion into the linear motion of the rack. Advantage of Rack and Pinion High Dynamic Performance High Stabilization Low Mass Moment of Inertia Low Cumulative Error Unlimited Travel Distance Higher...

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PRECISE GEAR RACK - 3

Vertex Precision Installation of Jointed Racks Put racks on base (end to end) without screw on; Put opposite tooth gauge on both ends of jointed racks. For keeping smooth and precise motion, Tooth on both ends of jointed racks will be made by half for combining a complete tooth. The opposite tooth gauge is used for adjusting the pitch position. Opposite tooth Gauge Screw on both racks on base in sequence, and then pin the bore hole in the final. Opposite tooth Gauge Rack A

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PRECISE GEAR RACK - 4

Vertex Precision Terminology Addendum: The distance between the top land of the gear tooth and the pitch circle. Addendum Circle: Circular Pitch An imaginary circle that passes through the addendums of the gear teeth. Face width The distance between the bottom land of the gear tooth and the pitch circle. Dedendum Circle: An imaginary circle that passes Tooth thickness through the dedendums of the gear teeth. Base Circle: Pitch Circle Base Circle In an involute curve, the circle from which the curve is unwound in a spiral shape. Circular Pitch: The distance from a point on one gear tooth to...

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PRECISE GEAR RACK - 5

Vertex Precision Material Reference International Organization for Standardization American Iron and Steel Institute Society of Automotive Engineers British Standards Deutsches Institut für Nörmung European Standards Norme Francaise Russia STEEL and THE STANDARD STAINLESS STEEL and THE STANDARD

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PRECISE GEAR RACK - 6

Vertex Precision Module Calculation Module is the unit of size to indicate how big or small a gear pinion is. It is the ratio of the reference diameter of the gear pinion divided by the number of teeth. Thus the formula of module calculation of gear pinion is: Reference Diameter Number of Tooth The relation between the module and the reference diameter is as following: Reference Diameter (Rd) = Module (M) x Number of Teeth (Nt) Number of Teeth (Nt) = Reference Diameter (Rd) Module (M) Reference Pitch (Rp) = π x Module (M) For example The table presents the method for calculating the mesh of...

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PRECISE GEAR RACK - 7

Vertex Precision Calculation of Mechanical Transmitting Usually we’re used to describe the power of the electronic device with a load capacity possessed; but for servo motor system, the main part is the output torque which could guide the relative concepts. From the notion of the motor driving circuit design, the power is focused especially. For the purpose we must clarify the relationship among the power, the torque, and the speed: ( Pw ) = Force (F) x Linear Velocity (V) Torque ( TNm ) Force (F)= Radius (r) Through above formulas we can get F = Torque (Tnm) / Radius (r) Linear Velocity...

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PRECISE GEAR RACK - 8

Vertex Precision Grade Contrast AGMA Grade Contrast of Spur Rack Type Tooth Process Hardening Surface Treatment Pressure Angle Tooth Hardness Finish Cutting Less than Finish Cutting Finish Cutting Frequency Finish Cutting Finish Cutting Quenched Finish Cutting Finish Cutting Quenched DIN 9 AGMA 8 SSFH RSFH High Induction DIN 10 AGMA 9 SSFH-G RSFH-G High Finish Cutting Frequency DIN 9 AGMA 10 SSFQ RSFQ DIN 8 AGMA 11 SSFQ-G RSFQ-G DIN 7 AGMA 12 SSGH RSGH High Grinding

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PRECISE GEAR RACK - 9

Grade Contrast of Helical Rack Type Tooth Process Hardening Surface Treatment Pressure Angle Tooth Hardness Material Right Hand Angle Finish Cutting Finish Cutting Less than DIN 9 AGMA 8 SHFH RHFH High Finish Cutting Frequency Finish Cutting Induction DIN 10 AGMA 9 SHFH-G RHFH-G High Finish Cutting Frequency DIN 9 AGMA 10 SHFQ RHFQ Finish Cutting Quenched Finish Cutting DIN 8 AGMA 11 SHFQ-G RHFQ-G Finish Cutting Quenched DIN 7 AGMA 12 SHGH RHGH High Grinding Frequency Induction

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Vertex Precision Load Capacity Spur and Helical Tooth by Precision Cutting FN (N) Spur Tooth by Grinding Helical Tooth by Grinding L2: facewidth z: Number of teeth

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Rack and Pinion Application Form Spur Rack Helical Rack Pinion Type: ^] TypeA: ^| TypeB: Tooth Type: □ Spur I I Helical Angle (customized) Other Angle: Helix Direction: □ Right Left Hardening: □With □ Without Tooth Process: □ Precise Finished Cutting Dimension: ^] Standard (by catalog)

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Vertex Precision MATERIAL S45C SPUR RACK PHT VERTEX PRECISION COMPONENTS CORP. Material Tooth Shape Tooth Process Heat Treatment Surface Treatment Finish Cutting Finish cutting Specifications Precision Grade Tooth Hardness Pressure Angle Gear Teeth Surface Treatment Finish cutting Tooth Process Heat Treatment Finish cutting

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Vertex Precision SSFHseries PHT VERTEX PRECISION COMPONENTS CORP. Material Tooth Shape Tooth Process Heat Treatment Surface Treatment Finish Cutting High Frequency Induction Finish cutting Specifications Precision Grade Tooth Hardness Pressure Angle Gear Teeth Surface Treatment Finish cutting Tooth Process Finish cutting Heat Treatment Tooth surface induction hardened

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PRECISE GEAR RACK - 14

Vertex Precision SSFH-Gseries PHT VERTEX PRECISION COMPONENTS CORP. Material Tooth Shape Tooth Process Heat Treatment Surface Treatment Finish Cutting High Frequency Induction Specifications Precision Grade Tooth Hardness Pressure Angle Gear Teeth Surface Treatment Tooth Process Finish cutting Heat Treatment Tooth surface induction hardened

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