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Closed Crank Case Ventilation Systems
The problem – open and unfiltered
engine crankcase breathers, allow
oil and soot ladened aerosol mist
to enter the atmosphere from the
crankcase.
Environmental concerns and
EPA and European legislation
bans the emission of open and
untreated crankcase gases into the
atmosphere. To reduce total engine
emissions, it is becoming necessary
to close the crankcase breather
system, by routing these gases back
into the air intake system.
Crankcase blowby is produced
when combustion gases under
high pressure are blown past the
piston rings into the crankcase. As
these blow by gases pass though
the crankcase, they become
contaminated with oil mist.
Pictures below: (left) Cummins QSM11 marine engine
with CCV cutaway. (right) Caterpillar 3196 marine engine
with Racor CCV/AF System.
CCV Systems
A modern diesel engine schematic
A schematic indicating air intake filtration, crankcase ventilation and water separation and fuel filtration in a modern
diesel engine.
Fuel
Injection
Pump
Diesel
Engine
Fuel
Tank
Inlet Air Filter/
Silencer Compressor
Exhaust Out
Turbo Charger
Aftercooler
Clean Air In
Flow of Crankcase Emissions
Drain to Engine
Drain
CCV™
System
Racor’s crankcase ventilation system
removes these contaminations. The
exhaust can then be allowed to be
vented in the atmosphere.
For applications requiring more
stringent emissions requirements,
a closed crankcase filter is
recommended.
In this application, the exhaust from
the crankcase filter is routed to the
inlet side of the turbo. A regulator
in the crankcase filter controls the
vacuum in the crankcase to ensure
proper operation.
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