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| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | r | | | | | | Processing Examples | | | | | | | | | | | | | | Thrust | | Torque | | | | | | | | | | | | | | 2,000 1,750 1,500 1,250 1,000 750 500 250 0 -250 -500 | | | | | | z sz | | | | | | TDXL | | | | | | | | | | | | | | 20 30 40 50 60 70 [s] | | | | | | '0 is] | | | | | | 10 20 30 40 50 | | | | | | | | | | | | | | 2,000 1,750 1,500 1,250 1,000 750 500 250 0 -250 -500 | | | | | | z sz | | | | | | Torque increased at about 20xD | | | | | | Competitor A | | | | | | High thrust | | | | | | | | | | | | | | | | | | | | | | 0 10 20 30 40 50 60 70 [s] | | | | | | 10 20 30 40 50 60 70 | | | | | | | | | | | | | | 2,000 1,750 1,500 1,250 1,000 750 500 250 0 -250 -500 | | | | | | Z sz | | | | | | Torque increased at about 12xD | | | | | | Thrust fluctuations | | | | | | Competitor B | | | | | | | | | | | | | | | | | | | | | | 0 10 20 30 40 50 60 70 [s] | | | | | | | | | | | | | | 2,000 1,750 1,500 1,250 1,000 750 500 250 0 -250 -500 | | | | | | Despite its stable thrust, torque increased at the middle of the hole. | | | | | | Z sz | | | | | | Competitor C | | | | | | | | | | | | | | | | | | [si | | | | | | 10 20 30 40 50 60 70 | | 20 30 40 50 | | | | | | | | | | | | | | 5,000 4,000 , 3,000 1 2,000 1,000 0 -1,000 -2,000 | | | | | | | | | | | | Torque fluctuations began at about 8xD | | | | | | Competitor D | | | | | | | | | | | | | | | | | | Is) | | [si | | | | | | 10 20 30 40 50 60 | | | 20 30 40 50 60 70 | | | | | | | | | | | | | | | | | | | Competitor A & B : Because of its short flute length, it could drill only up to 25xD. | | | | | | | | | | ■ Our drill exhibited durability of more than 3 times the competitor's produ external coolant, 47 meters drilling length! | | | | | | ling, | | | | | | | | | | | | | | 400 | | | | | | | | | | | | | | | | | | | | 100 | Number of Holes 300 200 | | | | Competitor A | | 112 | | | | | Competitor B | | | | | | | | 112 | 392 | | | | TDXL | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Tool | TDXL 6*20D | | | | Work Material | SCM420H (Simillar DIN 15CrMo5) | | | | Drilling Speed | 24m/min (1,273min-1) | | | | Feed | 190mm/min (0.15mm/rev) (112) (Up to 112 holes) Non-step | | | | 229mm/min (0.18mm/rev) (Until tool life) Non-Step | | | | Depth of Holes | 120mm (20D) (Through) | | | | Coolant | Water Soluble | | | | Machine | Horizontal Machining Center | | | | Drill for pilot hole | | | | Tool | EX-GDS 0 6 | | | | Depth of Holes | 15mm | | | | | | | | | | | | | | | | | ■ Wear Conditions | | | | | | | | | | 1 ^ -««1 ^ | | | | | | | | | | J. | | | | | | | | | | | | | | | | | | | | | | | | TDXL After Drilling 392 Holes | Competitor A After Drilling 112 Holes | Competitor B After Drilling 112 Holes | | | | | | | | | | | | | | | | | | | | | | a O LU | | | | | | | | | | CO o | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
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