Catalogue Laser Plastic Welding
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Among several different techniques for welding plastics (ultrasonic, hot blade welding, gluing, microwave..) laser welding is considered as an excellent alternative welding method: reduction of the risk of distortion or damaging the components, precise focussing of the beam with accurate joints as result, non contact process. The laser generates an intense beam of radiation, which is focussed onto the absorbent material to be joined. This excites a frequency in the molecule, heating and soften the interface between the transparent and absorbent material, creating a perfect and sealed junction
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Polymer welding
The polymers, in particular PA12 and PA66. are often used in the automotive industry for engine components, since they offer an excellent combination between thermal and mechanical properties. The two interested parts to be welded are a manifold with a flange, both in PA66 with glass fiber. A dedicated fixture is projected in order to exert a necessary pressure to hold in contact the two parts to weld: the manifold in absorbent material and the flange in transparent one.
Only the weld area is heated with the result of an invisible joint, hermetically sealed, with no damage to other components or contiguous parts.
An important advantage is given by the reduced costs, since you need a more simple workpiece. saving an c-ring and some screws, limiting the production stops due to screwing problems.
Fixture Pan
The laser source is equipped with a rotating head including focusing optics and with a laser triangulator. The head, which is mounted on a rotating axis, can carry out a rotation of 360° allowing optimal welds of different and complex geometries The triangulator has the function to turn the pressure device into the right position before the contact with the flange.
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