PROGRAMMING 5-AXIS JOBS WITH hyper MILL

IS NO MORE DIFFICULT THAN 2D AND 3D MACHINING hyper MILL

offers tried and testedstrategies at a new level of quality – thanks to additional intelligent features that guarantee optimal production results. The measure of all things:

hyper MILL
Converting 3D to 5-axis programs Improved cutting conditions for the tool

hyper MILL

5AXIS

5-axis top milling:
This cyclefrom the Surfaces package im- proves the cutting conditions for ball mills through a better positioning of the tool to the surface. This allows bullnose endmills to be used on curved surfaces. hyper MILL
® 5AXIS – the leading international 5-axis solution. It offers what, in worldwide terms, is a unique spectrum of 5-axis machi- ning packages for cavities, surfaces and specialised tasks. However, specialised tasks also require individual solutions. Rework cycle:
Converts any3D programs to 5-axis programs with full collision avoidance. Options include manual inde- xing, automatic indexing and 5-axis simultaneous machining. Cavities Frames Blade

Optimising tool paths Reducingtool paths Guaranteeing a safermachining job

Performance enhancing software:World leaders in 5-axis technology

5AXIS therefore integrates forward-lookingsolutions in addition to the standard solu- tions, facilitating new machining solutions and efficient work strategies. Process security is always an overriding priority. This is based on automatic collision avoidance in addition to reliable collision checking. These strategies prevent both the tool and the holder from colliding with the workpiece during machining.
Specially for deep pockets Reduced machining times hyper MILL Cavities package:
This hasbeen designed for machining high, steep walls or milling in and around these. It covers all the strategies you might need, from roughing through to various finishing cycles and rest material machining, even including collision avoidance. 5-axis milling is the future – thanks to the revolutionary 5-axis technology fromOPEN MIND Technologies AG. Now, thanks to easy programming and modern 5-axis milling machines manufacturer, it has already become a practice-proven alternative for many standard milling jobs. Reduced machining times provide substantial cost reductions. 5-axis swarf cutting:
Usingend mills for circular machining reduces production time consid- erably. They can be applied to surfaces that allow profile contact of the cutter. Multiblade package:
Results you can reproduce – fast! Specialised application for tubes Challenging geometries hyper MILL such as high and steep walls require many differenttool positions in preciselydelineated milling areas. 5-axis simultaneous machi- ning with Thisspecialised application simplifies programming of e.g. mould channels or housings for flow components. Machining from roughing, finishing and rest material can all be programmed in one single job. 5-axis cycles improve cuttingconditions for surface machi- ning thanks to optimised tooltilt angles. Mould channels:
The tool orien-tation control can be appliedto bull-nose cutters as well as ball-nose endmills. Because of the larger step-over possi- ble with the bull-nose cutter, the results will have shorter machining times. Whethertrimming, engraving or evendrilling, the tool is automa- tically aligned to the surface. The number of work steps required is reduced to a minimum and accuracy is increased. Machining cutting edges:
Machining cutting edges is made easy with 5-axis contour milling. Tool paths are optimi- sed to eliminate unnecessary movements. Automatic indexing ® allowswhat is virtually 5-axis machi- ning even when the milling machine does not meet thedynamic requirements of 5-axis simultaneous milling. 5AXISis based on a familiar process: the machining of surfaces with a tilted tool. However, machining hasbecome quicker, surfacequality has improved and programming has become much less complicated. Complex geometries such as impeller and blisk ® automaticallydivides the tool paths into segments that are milled using a fixed axis position. The transition takes the form of a 5-axis movementeach time. The result is fast programming and machining – as well as high quality surfaces. Complete machining in one clamping Turbine blades package:
This specialised application integrates cycles for swarf cutting, top milling and roug- hing. This enables continual machining that combines a high level of contour accuracy with high surface quality. No special skills are required for programming impellers and blisks. Automated functions reduce the number of parameters and work steps to a minimum.