THANKS TO hyper MILL

PROCESS STRATEGIES, MACHINING TASKS ARE MORE EFFECTIVE The new feature technology ap-plies machining know-how more effectively, yielding genuine growths in productivity. Well thought out, down to thesmallest detail: 2D, 3D and HSC

Safer production More efficient rest material machining Thanks to the wide range of 2D, 3D and HSCstrategies provided by Collision check:
The collision model developed by OPEN MIND Technologies AG also includes the tool and the holder. The best possible clam- ping lengths are automatically calculated by the collision check. Rest machining for ballmills: hyper MILL
® , it is possible to create fully individual machining programs. Detailed, intelligent solutions, such as rest machining for ball mills, guarantee first-class production results, consistently. There is even support for controller-specific NC formats in the 2D field. In the case of 3D applications, a large palette of strategies is available, ranging from roughing (of any stock) to slope-dependent finishing. The machining cycles for HSC milling satisfy the highest demands for precision, surface quality, tool life and machine dynamics. Gentle infeed movements, spiral approach movements and rounded corners all contribute to achieving high feed rates.
Bottom values for the restmaterial can be defined to avoid milling tool fracture in bottom areas. Lollipop cutters are also available for undercut areas.

Dramatic reduction in program-ming time through the use of auto- matic features, e.g. for holes and pockets

Mechanical engineeringTread patternCavity

Machining know-how canbe recalled

The best strategies for any application: Everything under control

Optimised tool paths Machining across several surfaces hyper MILL Milling along guidecurves:
You are not re-stricted to machining specialareas; ”milling along guide curves” also allows surface formations to be machined individually. This is possible since curve profiles in hyper MILL
® integrates significantly more features for 2D, 3D and HSC tasks than iscustomary for today’s technology. Both simple and complex components can be machined efficiently and to the highest standards. Collision checks and machining simulation guarantee full control at all times. Stock tracking:
The millingpaths are automatically adjusted to accommodate changes in the geometry of the blanks. This avoids unnecessary retraction movements to the milling level. ® can be definedacross several surfaces. hyper MILL hyper MILL Reliable collision checking include the tool and theholder, as well as cal- culating the necessary clamping lengths.Thanks to is essential for safe and reliable production – begin- ning with many 3D taskssuch as the machining ofundercuts with woodruff or lollipop milling tools. graphical machi-ning simulation, CAMprograms can be monitoredand checked in great detail. Collision control and machining simulation – taken together, they ensure Easy definition of milling areas Individual definition of milling areas ® cycle calcu-lations are designed to auto- matically generate the opti- mum tool paths. Thus, fast travel movements and re-dundant movements areavoided – a further step towards a reduction in manufacturing times on the milling machines. Manual 3D boundary :
Incases where surface boundaries do not correspond to machining boundaries, the boundary can also be set manually. Any curve lying on the surface you wish to divide can be used as a reference point. The boundary is then calculated automatically. ® automaticallyincludes collision avoidan- ce for all milling path cal- culations. These checks greater process safety onthe machine.The Surface selection:
All thatneeds to be done to define a milling area is simply to select the surfaces. Boundaries do not need to be defined. Safety and checks Special HSC strategies HSC:
Spiral movementsavoid full cutting and increase tool life. Smoothed tool move- ments and transition radii prevent abrupt changes in direction and ensure regular machining behaviour. Machining simulation:
The well-designed model display and graphical simulation of machining jobs/movements are some of the additional strengths offered by hyper MILL ® .