CUTTING TOOLS 2013-2014 - 542 Pages

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Catalogue excerpts

Find technical data Product-related technical information, troubleshooting, etc. Guide to marks (Tool specification) Descriptions of marks used Stock indications : stock item : non-stocked item, made to order Plants and offices Safety precautions Be sure to read the "Safety Instructions" to ensure safe tool usage. Before using this catalog Information in this catalog is current as of April 2013. Note that specifications of products listed may change without notice due to product research and improvements. Also note that products listed with a stock indication may undergo improvement or be discontinued...

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This flat drill changes how we think about drilling Multi-functional flat drill series expanded to 6 models in 862 sizes. Better heat and wear resistance from Aqua EX coating for a super long life. Consistent work and hole precision improved by using double margin. • • Performance opens up extensive applications Just one drill handles counter boring angled surfaces, and tapping blind holes No drilling in horizontal direction Counter Boring for Inclined surface Counter Boring Hole For Thin plates Drilling Blind hole Drilling for Threading Cross-hole Drilling AQUA Drill EX Flat Correction for Displaced...

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New Aqua Drill EX Flat lineup AQDEXZLS Long Shank 10D stickant length Hole depth AQDEXZR Regular Size 4D depth AQDEXZ AQDEXZ Small Diameter Additional applications Deep side wall drilling Deep hole drilling for half cylinder Restriction of oversized holes Continuous drilling for thin plates Deep cross hole Drilling “Double margin” and “Double cutting edge” reduce hole expansion. AQDEXZOH3D/5D with oil holes realizes excellent chip evacuation. Double margin Double cutting edge Targeted work material: Work Material Code Structural Steels Stocked Sizes Carbon Steels Hardened Steels Hardened Steels...

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Internal oil hole and three flutes provide high speed and great performance High precision drilling as deep as 5x diameter of drill High performance achieved with fast feed and high speeds by using oil holes and optimized cutting edge form and superior drilling balance of three flutes • Super accurate drilling to five diameters at speeds of 120 m/minute. Hole enlargement Competitor Comparison cutting force Entrance Middle Exit Cutting force in the X-direction (N) Cutting Force in the y-direction (N) Cutting Force in the y-direction (N) Comparison of wear after 3600 hole drilling Large Wear Cutting...

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Integrated insert for replacing cutting edge of drills ■Great drilling precision and superior balance with an ■V-shaped mounting system makes mounting easy and provides high precision and rigidity ■Cutting edge shape is specially designed and highly chip-resistant materials are used plus the AQUA EX coating means long life Lower cutting resistance thinning Cutting Fluid : Wet Internal lubricating oil hole drilling point Margin wear after drilling Entrance, Middle, Exit Entrance, Middle, Exit Entrance, Middle, Exit Cutting Fluid : Wet Internal lubricating oil hole

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Standard HSS drill for high-performance drilling SG-ESS Drills/SG-ESR Drills SG-ESS KU)b/SG-ESR K'JJb ■ Powder HSS with SG Coating and the tool life is 2-3 times of conventional coated ■ Extremely precise positioning and Stable drilled hole diameter. ■Cut down the process and save machining SG-ESS New additional sizes Short type drill superior in smooth drilling and hole positioning accuracy New incremental sizes from 0.5 to 0.99 to line up 635 stocked sizes from 0.5 to 20.0mm I SG-ESR Suitable for a wide range of materials Drilling condition Depth : 19mm Through Hole

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Fast feed and high-efficiency HSS drill High-performance and consistent production through a flute shape that combines both good rigidity and chip ejection. IAG coating with superior heat resistance and durability increases tool life. resistant coating TiAl type wear resistant coating Tool materia Highly rigid form with a large | Comparison of non-step drilling of tempered alloy steel

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Excellent for highly efficient milling of deed side cutting Wide range of suitable work materials from raw steel to heat resistant and titanium alloys High performance and highly accurate milling vertical surfaces • • Unequal spacing of teeth and variable leads Amplitude of vibration is small Comparison of wear and work surface in S50C Big damage at the early stage of milling Surface at the early stage of milling Big damage at the early stage of milling Smaller vibration Vibration Data Surface at the early stage of milling GSX MILL VL Larger vibration Vibration Data (1 revolution) Unequal spacing...

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Excellent for titanium and heat resistant alloys GSX MILL VL Mutti Flutes for Ti-SUS ■Wide range of suitable work materials from raw steel to heat resistant and titanium alloys ■ Uses GSX II coating for excellent heat resistance ■ Possible to do precise finishing work after quenching

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Guide to markrrooi specification) G(TiN) Coat UG(TiCN multi layer) Coat SG(TiCN multi layer) Coat AG(TiAIN multi layer) Coat AQ(TiAIN multi layer) Coat XS(TiAIN multi layer) Coat GSX (AlCrS) □ -bKZrBfSte, B«B14, ¥»ttE« GS(TiAIN multi layer) Coat Diamond Coat Alloy Tool Steels High Speed Steels High Grade Powder HSS Tungsten Carbide GBNMSftSSgB+ffiHSH Utb«T, Normal Helix Angle High Helix Angle Helix Angle Point Angle of Drills Oil-hole Drills Three Flutes Drills Shape of lip relief is Conical Shape of lip relief is Two Rake Shape of lip relief is Three Rake Shape of lip relief is Fishtail

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Contents Page ■Selection Chart by Work Material mmmmmm HSS Drills Parallel Shank i\i"..<.ru;i, ..<I I \ :. A-14 ■Standard Drilling Condition wm&n CODE LIST No. Product Name Coating Size Page

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LIST No. Product Name Coating Size Page AQUA Drill EX FLAT' FLAT Regular FLAT long Shank AQUA Micro Drills AQUA Drills Stub AQUA Drills Regular AQUA Drills three Flutes AQUA Drill three Flutes • with end cutting teeth AQUA Drills Hard • AQUA Drills with Mist-hole AQUA Drills with Mist-hole • AQUA Drills with Mist-hole ••• (

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