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Product catalog summary

Overview: The document provides a comprehensive overview of machinery used in the processing of PVC and aluminum window-door profiles. It includes detailed specifications and features of various machines such as saws, routers, drills, profile machining centers, reinforcement screwdrivers, end milling machines, welding machines, corner cleaning machines, and assembly equipment.

Company Background: Murat Makina, established in 1983, is a leading manufacturer of PVC and aluminum profile processing machines in Turkey. The company is known for its high-quality production, extensive R&D investments, and global reach, exporting to 75 countries.

Machinery Categories:

Saws: Includes various models like TA 134, TA 141, and TT 352, each designed for specific cutting needs with features like adjustable saw blade feed speed, pneumatic clamps, and optional cooling systems for aluminum profiles.
Routers & Drills: Machines like the FU 440 Copy Router are designed for precise routing of door handle holes and lock cylinders, with options for cooling systems for aluminum profiles.
Profile Machining Centers: Models such as NR 210 and NR 241 offer automated and precise machining capabilities for profile processing.
Reinforcement Screw Drivers: Machines like DV 404 are used for screwing reinforcement profiles, with automatic options available.
End Milling Machines: Includes models like FA 150 and FA 533, designed for end milling operations with automatic features.
Welding Machines: Various models such as KB 512 and KD 658 are available for single, double, and four-head welding operations, with some models including corner cleaning capabilities.
Corner Cleaning Machines: Machines like CA 727 and CN 770 are used for cleaning corners post-welding, with CNC options available for precision.
Assembly Equipment & Devices: Includes tables and systems for glass and sash assembly, as well as digital measuring systems.

Technical Features: Each machine is detailed with technical specifications such as power supply, power output, spindle speed, air consumption, and dimensions, providing a clear understanding of their capabilities and operational requirements.

Production Layouts: The document also includes information on production layouts, helping in planning and optimizing the manufacturing process.

Conclusion: Murat Makina offers a wide range of machinery for the efficient processing of PVC and aluminum profiles, backed by a strong commitment to quality and customer satisfaction.

Overview: The document provides detailed technical specifications and functionalities of various machines used for processing PVC profiles, including routers, drills, and profile machining centers. These machines are designed for operations such as routing, drilling, milling, and screwing on PVC profiles, often used in window and door manufacturing.

1. Copy Routers and Drills:

FU 460: A copy router with triple drill designed for routing door handle holes, lock cylinders, and drain slots on PVC profiles. It features a high-speed motor, pneumatic profile clamping, and manual feed for triple spindle drilling.
FU 465: Similar to FU 460 but includes automatic espagnolette and lock canal milling. It offers automatic triple spindle drilling and a frequency-controlled high-speed motor.
FR 480: Combines routing, triple spindle drilling, and drain slot milling. It features a manual two-stepped copy finger and pneumatic profile clamping.

2. Drain Slot Routers:

FT 312 & FT 313: Designed for milling water drain slots and ventilation holes on PVC profiles. FT 313 includes three high-speed motors, increasing air consumption.
FT 376 & FT 386: Feature frequency-controlled motors for milling drain slots at various angles. FT 386 includes three motors, enhancing air consumption and routing capabilities.

3. Profile Machining Centers:

NR 210: Integrates multiple operations like routing, drilling, and milling in one machine. It includes a barcode reader for process sequencing and a touchscreen for control.
NR 241 & NR 242: Advanced centers with servo-controlled saws, automatic screwing, and full software integration. NR 242 offers increased production capacity with two machining stations.
SC 223: Features 2 spindle motors with 8-axis movement, allowing simultaneous work on all profile surfaces. It includes a dust and chip extraction system and central lubrication for maintenance ease.

4. Reinforcement Screw Drivers:

DV 408: An automatic reinforcement profile screwing machine with a PLC-controlled driver system for fast and adjustable screwing intervals.

Technical Specifications: Each machine's section includes detailed technical features such as power supply, power output, spindle speeds, routing capacities, air pressure, and machine dimensions. These specifications are crucial for understanding the operational capabilities and limitations of each machine.

Conclusion: The document provides comprehensive information on various machines used in PVC profile processing, highlighting their technical features, operational capabilities, and optional enhancements. This information is essential for selecting the appropriate machinery for specific manufacturing needs.

Overview: The document provides detailed specifications and features of various machines used in the processing of PVC and aluminum profiles, including screwing, milling, welding, and corner cleaning machines. Each machine is designed for specific tasks in profile processing, offering both manual and automatic operations.

Reinforcement Profile Screwing Machine (DV 404): This machine is designed for single profile processing with features like automatic screwing via a foot pedal, pneumatic clamping, and an automatic screw feed system. It supports various profile cross-sections and includes profile support conveyors.

End Milling Machines: The document describes several models (FA 150, FA 153, FA 154, FA 533, FA 526) for end milling of transoms in PVC and aluminum profiles. Key features include automatic and manual feed options, pneumatic clamping, and the ability to route at varying angles. Technical specifications such as power supply, cutter diameter, and machine dimensions are provided.

Welding Machines: Various models (KC 258, KB 512, KB 513, KD 658, KD 664, KV 312) are detailed for welding PVC profiles. Features include digital touchscreen controls, adjustable heating and welding times, and options for welding at different angles. The KD 664 model also includes corner cleaning capabilities.

Corner Cleaning Machines: Models CA 727, CA 747, and CA 767 are described, focusing on cleaning welding seams on profiles. They feature automatic PLC systems, multiple cutter sets, and digital touchscreen controls. The CN 770 model offers CNC corner cleaning with programmable settings.

Technical Features: Each machine's technical specifications are detailed, including power supply, power output, spindle speed, maximum profile dimensions, air pressure, and machine dimensions and weight.

Optional Features: Some machines offer optional features such as PC-controlled systems, barcode readers, cooling systems for aluminum profiles, and hydro-pneumatic feed systems.

Overview: The document provides detailed specifications and features of various CNC corner cleaning machines and related equipment used in the manufacturing of window frames and sashes. These machines are designed to enhance efficiency, accuracy, and quality in the cleaning and processing of frame corners.

Key Features:

Profile Processing: Machines can handle profiles with retracted gaskets and store an infinite number of profile dimensions and properties.
Data Management: Operations can be loaded and backed up via USB or network connections. The system supports remote maintenance and error monitoring.
Maintenance: Central lubrication systems and corrosion-resistant coatings on rails ease maintenance and extend machine life.
Interface and Control: User-friendly interfaces allow for easy program creation and editing using .dxf drawings. Ergonomic operator terminals enhance usability.

Technical Specifications:

Power Supply: 400 V, 3 phase, 50-60 Hz across all machines.
Power Output: Ranges from 0.75 kW to 22 kW depending on the machine model.
Dimensions and Capacity: Machines vary in size and capacity, with maximum profile heights ranging from 110 mm to 200 mm and widths up to 130 mm.
Air Pressure and Consumption: Operates at 6-8 bar with varying air consumption rates.

Machine Models:

CN 770/20: Features 2-axis high-speed servo controls and a variety of grooving knives for high-quality surface cleaning.
CN 772: Offers 4-axis controls for simultaneous processing and enhanced accuracy.
CN 784: Capable of cleaning four corners simultaneously with 18-axis CNC operation.
CA 117: Specializes in cleaning V-welded profiles with adjustable carving knives.

Production Lines:

Single Line 1 & 2: Integrates welding, buffering, turning, and corner cleaning processes into a single automated production unit.
Automatic Welding and Corner Cleaning Center: Designed for high-capacity production with automated transfer and synchronization between stations.

Optional Features: Machines can be equipped with barcode readers, gasket pressing systems, and hinge hole marking capabilities to further enhance functionality.

Overview: This document provides technical specifications and operational details for various machines used in the assembly and processing of window and door frames, focusing on corner cleaning, crimping, assembly, and testing equipment.

1. Corner Cleaning and Crimping Machines:

Corner Cleaning CN 784: Details are referenced on page 52.
Corner Crimping Machine HP 114: Joins aluminum profile corners using a hydraulic system. Features include adjustable crimping blades, magnetic support, and foot pedal operation. Technical specifications include a power supply of 400 V, hydraulic pressure of 150 bar, and a pressing power of 6,500 kgf.

2. Assembly Equipment:

Sash Assembly Table KT 804: Facilitates high-quality assembly of window and door sashes with features like triple drilling, automatic screwing, and ergonomic design. Technical specifications include a power supply of 400 V and air pressure of 6-8 bar.
Glass Assembly Table CT 303: Designed for fast assembly with features like parallel clamping and easy frame transfer. It supports a maximum frame weight of 120 kg.
Digital Measuring and Stop System MS 300: Provides automatic positioning for accurate cutting with digital measuring and data transfer capabilities. Compatible with various cutting machines.
Sash Assembly Table KT 805: Similar to KT 804 but supports different frame sizes and includes a measuring apparatus for hinge drilling.

3. Testing Equipment:

Welded Corner Strength Test Machine TM 560: Measures the strength of welded PVC profile corners using hydraulic force. It applies force between 980N to 10,000N.

4. Contact Information: Murat Makina Sanayi ve Ticaret Ltd. Sti. is located in Istanbul, Turkey. Contact details include phone and fax numbers, as well as a website and email address.

Catalog excerpts

PVC and Aluminum Window-Door Profiles Processing Machinery

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rofile Machining Center Profile Machining Center _ Routers & Drills Routers & Drills Reinforcement Sere Reinforcement Screw Drive Welding Machines Corner Cleaning Machine orner Cleaning Machines ^ Single Lines Single Lines Corner Crimping Machines Assembly Equipments & Assembly Equipments & ^^gg Production Layouts oduction Layouts _ Saws Page Routers & Drills FR 480 Copy Router with Triple Drill and Profile Machining Center Reinforcement Screw Drivers DV 408 Automatic Reinforcement Profile Welding Machines Page KD 664 Four Head Welding Machine with Corner Cleaning Machines Single Lines Corner...

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About Us About Us Saws Saws ¬ Murat Makina has been established in 1983 as the pioneer for manufacturing PVC and aluminum door-window profiles processing machines in Turkey. With its sound infrastructure, making efficient use of national industry resources as well as Turkish engineering and labor forces, Murat has become the number one brand in the sector in a very short time and keeps its leading position in Turkey since then. ¬ Using high quality materials in every aspect of production, investing in R&D, and experience in fulfilling customer needs resulted in manufacturing high quality, state...

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Saws Saws TA 134 Mitre Saw ¬ For PVC profiles cutting. ¬ Pneumatic sawing feed from below with 400 mm. saw blade diameter ¬ The saw blade feed speed can be adjusted. ¬ Wide angle range from 22,5° to 112,5° with special location points at 45°, 90° and 135°. ¬ Vertical pneumatic clamps ensure optimum profile fixing. ¬ For Aluminum and PVC profiles cutting. ¬ Pneumatic sawing feed from below with 350 mm. saw blade diameter. ¬ The saw blade feed speed can be adjusted. ¬ Wide angle range from 22,5° to 112,5° with special location points at 45°, 90° and 135°. ¬ Vertical pneumatic clamps ensure optimum...

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Saws Saws TA 133 Mitre Saw TT 352 Double Mitre Saw ¬ For Aluminum and PVC profiles cutting. ¬ Pneumatic sawing feed from below with 420 mm. saw blade diameter. ¬ The saw blade feed speed can be adjusted. ¬ Wide angle range from 22,5° to 112,5° with special location points at 45°, 90° and 135°. ¬ Vertical pneumatic clamps ensure optimum profile fixing. ¬ PVC profiles cutting with 350 mm. saw blade diameter ¬ The movable head can be manually positioned at the desired length by controlling the digital display and pneumatically fixed. ¬ Standard equipped with digital measuring system. ¬ Pivoting...

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Saws Saws TT 405 Double Mitre Saw ¬ For PVC and Aluminum profiles cutting. ¬ Solid cast construction for length and angle accuracy. ¬ Ultimate cutting quality. ¬ Automatic tilt movement of the saw heads to 45° and 90°. Angles between 45° and 90° can be adjusted manually and fixed easily. ¬ The 450 mm. saw blade diameter enables to cut wide profiles as well as two 80 mm. profiles at the same time. ¬ The saw blade feed speed can be adjusted. ¬ Ability to cut 4,200 mm. length. ¬ By means of the PLC control system with Windows CE the movable head positions itself automatically. ¬ Piece numbers, length...

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Saws Saws TT 422 Double Mitre Saw ¬ For PVC and Aluminum profiles cutting. ¬ Automatic positioning of the mobile head by means of the computerized control panel. ¬ Solid cast construction for length and angle accuracy. ¬ Automatic tilt movement of the saw heads to 45° and 90°. Intermediate angles are possible by manual adjustment. ¬ The 420 mm. saw blade diameter enables to cut two 60 mm. profiles at the same time. ¬ Piece numbers, length dimensions, angular positions and quantities can be programm.ed on the control panel (999 different data can be stored). ¬ Data transfer by means of network...

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Saws Saws SC 110 Automatic Cutting Center ¬ Automatic and fast cutting of PVC profiles at different lengths. ¬ Loading of 10-12 profiles (max. 7,0 m length). ¬ Automatically feeds the profiles from the loading magazine, cuts at the desired lengths. ¬ The 500 mm. saw blade diameter enables cutting of wide profiles. ¬ Automatic swing of the saw to all angles between 45° and 135° with 0.1° accuracy. The swing movement to desired angles is provided by servo motors. ¬ Accurate cutting lengths due to servo system. ¬ The cut work pieces are automatically moved to offloading station. ¬ The saw blade...

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Saws Saws TC 294 Glazing Bead Saw ¬ Two special saw blades positioned at 45° for simultaneous undercutting of the glazing bead profiles. ¬ By means of special counterblocks two glazing bead profiles can be cut at the same time. ¬ Automatic operation with adjustable feed speed. ¬ Standard equipped with conveyor system with manual measuring rod and adjustable length fixing stopper. ¬ Counterblocks can be changed easily. ¬ Two vertical pneumatic clamps enable optimum work piece fixation. Technical Features: 14 Power supply: 400 V, 3ph, 50-60 Hz Total power output: 1,5 kW Power output of each motor:...

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TV 192 Automatic V-cutting Saw ¬ Two 45° angled saw blades with 200 mm. diameter, V-cuts PVC profiles for V-welding. ¬ The cutting depth can be set easily. ¬ The adjustable saw blade feed enable fast and precise cutting with rapid return. ¬ Horizontal pneumatic clamps are positioned opposite of the movement direction to ensure optimum profile fixing. Technical Features: Power supply: 400 V, 3ph, 50-60 Hz Total power output: 1,5 kW (0.75 kW x 2) Max. cutting height: 50 mm. Air pressure: 6-8 bar Air consumption: 60 l/min. Machine height: 1,200 mm. Machine length: 500 mm. (+2,000 mm. left, + 2,000...

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Routers & Drills Routers & Drills (FT 313) (FU 440) - Cooling system for aluminum profiles FT 312 Drain Slot Router (FT 386) FU 440 Copy Router ¬ Mills water drain slots and opens ventilation holes on PVC profiles at various angles. ¬ Two high speed motors mills drain slots on different surfaces of the profile. ¬ Motors can work individually. ¬ Easy to adjust according to different profile cross sections. ¬ Full automatic operation. ¬ Pneumatic profile clamping. ¬ Routing of door handle holes, lock cylinders and drain slots on PVC and aluminum profiles. ¬ Precise routing with minimal effort and...

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