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degreasing & phosphating: cleaning of steel tools - MTM


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MTM Pickling System for Steel Tools for Aluminum Processing

Pickling system’s constructionSpecial features T he centra l l cleaning system is located off gy gy the new ext trusion press line. It p p c ons i sts O ther s p p p eci a a lities of the technolo gy gy gy de- O tto Fuchs K KG in Meinerzha g g g en is one of of two adjo j ining treatment basins for g g veloped by M py MTM and Otto Fuchs KG are the world’s leading suppliers in the alumi- gpp pp pi c kli n g an d d r i ns i n g . v ar i ous wa s shi n g gpg p pg ro g rams w i t h se l ec - tion of the p p p rocedure parameters for the p n u m v ehicle e co n s tr uc t io n field . U sin g g g the f actory crane, the tools, which a y y pi c kli ng an d d r i ns i ng process . An importan p p nt procedural step in tool care pp pp weigh tons, g , are deposited from above p p i s pi pg p c kli n g o of the high quality steel tools in the respe p ective treatment basin of the The cleaning g can be run with variations g g for aluminum m . c l ean i ng s y y stem ( top- l oa di n g ) . us i n g gp g a p ro c c ess v i sua li zat i on t h at p p p ro - vides the sy y stem operator with precise pp pp Aluminum is s a special metal, because of p p Sp pp p ecial u pt take euqipment was built, so qp qp information on the system’s state at the i ts c h em i ca l com p p os i t i on. I n i ts norma l the tools w ould be properly p ha n dled i n c ontro l di sp l ay. state, i.e., at t room temperature, it has a p p t h e c l ean i n g s y stem. Since Marc h 2004, the p pgy pgy icklin g s y stem thin aluminu um oxide layer. The metal’s re- y y a ct i ve p pp ro pe erties are the cause - it simply Then, with a c l ose d lid an d an i nte g g rate d has been ru nning to the client’s full satis- oxidizes ver r y eas il y i n t h e a i r. suct i on d e vice, the cleaning process runs v faction! fully autom ate d . I t i s a l so an amphoteric metal that easily p dissolves at t very hi g h an d very l ow p H T he p pp p um p station with a fittings group, a s ggp g s values. well as the supply and disposal system, ppyp ppyp y is set up in p t h e fl oor b e l ow t h e extrusion This propert pp ty is used in aluminum pickling ypg yp p p ress li n e . The liquid tanks hold a total T q q processes. A p Aluminum is treated in acids pH 9.5. mediu m . MTM’s Technology I n p pg p icklin g s systems, concentrated NaOH y y is often use d to remove a l um i num res i - dues and o x x ides from steel tools. MTM o ff er s s s p p p ecial solutions f or this field. That’s why Otto Fuchs KG selected y MTM as i ts p artne r . I n 2004 , O tt o o Fuchs K G decided to build a new extrusi on p pq ress li ne. Th e re q q u i re d pi pgy pgy c kli n g s ys stem was desidgnet und manu- factured wit th MTM G m bH .

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