Catalogue TECH NOTES : NON-CONTACT DISPLACEMENT MEASUREMENT USING INDUCTIVE (EDDY CURRENT) SENSORS
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NON-CONTACT DISPLACEMENT MEASUREMENT USING INDUCTIVE (EDDY CURRENT) SENSORS
Precision Non-Contact Measurement
Precision measurement has long been a part of manufacturing and process control. Dimensional measurement of parts, monitoring of production equipment and final inspection of assembled systems require process engineers and plant managers to collect and analyze endless amounts of data to ensure that their industrial production lines are operating at peak efficiency and that disruptions in the process flow are mini­mized. Measurement devices can take many forms, from simple gage blocks and go/no-go fixtures to high-resolution, nanometer-accurate measurement systems. Choosing and deploying the correct measurement technique for a given point in the process is as critical as the measurement itself.
MTI Instruments Inc., a leader in providing precision, non­contact measurement systems, offers several different
Selecting the Proper Measurement Technique
Choosing the correct measurement technology requires defining the parameters under which the sensor must operate. The ability of each sensor technology to satisfy the measure­ment parameters is then analyzed to determine which one is most appropriate. It is important to note that non-contact, displacement measurement sensors measure the gap between the probe face and a target. By monitoring changes in this gap, the absolute target location or target motion through a range can be determined. Advanced calculations can then be made to determine such things as vibration amplitude and phase, the thickness and shape of a piece, or the run-out of a rotating shaft.
Each non-contact measurement technology has its own unique advantages and disadvantages. Selecting the proper technology often involves a compromise between sensor performance and the environment in which it must operate. A brief summary of four different non-contact technologies is shown below.
MEASUREMENT TECHNOLOGY
ADVANTAGES
DISADVANTAGES
RELATIVE COST
Fiber Optic
- High Accuracy and Resolution
- High Frequency Response
- Small Sensor Size
- Small Sensor-to-Target Stand-off
- Small Measurement Range
- Affected by Target Reflectivity
High
Laser Triangulation
- Large Measurement Range
- Large Sensor-to-Target Stand-off
- Not Affected by Temperature Changes
- Large Sensor Head
- Operates in Clean Environment
- Affected By Changes in Target Surface
Moderate
Capacitance
- High Accuracy and Resolution
- High Frequency Response
- Probe Geometry Easily Customized
- Small Sensor-to-Target Stand-off
- Operates in Clean Environment
- For Conductive or Semi-Conductive Targets
Moderate
Eddy Current
- Operates in Any Environment
- Large Measurement Range
- High Frequency Response
- Conductive Target Only
- Lower Relative Accuracy and Resolution
- Affected by Temperature Changes
Low
technologies based on the required measurement parameters. Non-contact measurement systems provide several advantages over contact methods. They can be used on extremely small or fragile parts where contacting the target can cause damage. They have higher accuracy and precision than traditional contact devices and can be used in closed-loop, highly dynamic environments to provide real-time process informa­tion and control without operator intervention.
MTI Instruments, Inc.
325 Washington Avenue Extension Albany, NY 12205 ph: 518-218-2550
or usa toll free: 800-342-2203
fx: 518-218-2506
email: sales@mtiinstruments.com
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