Motoman ArcWorld IV-6000 Welding Solution - MOTOMAN - #1

Text version of the page

MA1400 Robots improve part access Multiple robots maximize productivity ArcWorld IV-6000/HD/XHD n ArcWorld IV-6200/HD/XHD n ArcWorld IV-6300/HD/XHD The ArcWorld® IV-6000 series is a family of fully integrated, pre-engineered robotic arc welding solutions with a 250 kg, 750 kg (HD) or 1,200 kg (XHD) capacity servo-controlled trunnion positioner with independent drives on all three axes. These single-robot (AWIV-6000),dual-robot (AWIV-6200) or triple-robot (AWIV-6300) workcells are designed to meet high-volume production for medium-size parts. Coordinated motion allows the robot(s) to weld while parts are turning on the positioner, and the independent drives reduce cycle time. AWIV-6000 series models feature the high-speed MA1400 arc welding robot; DX100 controller; integrated welding package; MRM2-250/750/1200M3X servo-controlled trunnion positioner; operator station; and total safety environment – all the automation required for robotic arc welding. Easy Setup n Common cell base supports fencing and provides an elevated platform for programmers. Removable deck plates provide access for cable routing. n Twist-lock connectors are included on all interconnecting cables. n Common equipment base provides easy location of controllers, power sources and auxiliary equipment. n Positioner base and cell base bolt together for easy layout and positive location. All bases have leveling bolts with lag provisions. n Sliding interlocked door in rear of cell provides easy programming access. “Master Arc” Welding Robots n World’s fastest MA1400 arc welding robots can reduce cycle time by 15 percent, greatly enhancing productivity. n Configuration options include the “Master Arc” extended reach MA1900 robot, as well as general- purpose MH6, HP20D-6 and HP20D models. n Unique, integrated torch cable design of the MA-series robots eliminates cable interference. This makes programming easier and reduces wear and associated cable maintenance downtime. n MA-series robots are backed by the industry’s only two-year torch cable warranty. DX100 Controller n Windows® CE programming pendant with color touch screen, fast processing, easy-to-use INFORM III programming language and robust PC architecture. n Menu-driven arc welding software including graphic diagram of weld parameter settings. n Safety features – enhanced dual-channel E-Stop functionality, integrated speed monitoring, manual brake release for the robot, and compliance with both U.S. and Canadian safety standards. Part Positioner: MRM2-M3X Series n Positioner available with 250-, 750- (HD) or 1200-kg (XHD) payload capacity. n Fast positioner index times of 1.5, 2.25 or 3.25 seconds. Headstock rotation speeds of 32.7, 21.6 or 17.5 rpm. n Patented MotoMount™ fixture mounting system facilitates fixture changes and provides standard 3.0-m length with 1.3-m turning diameter. n Standard utilities include 6 mm ID air line in headstock (XHD only) and 41 mm tailstock thru-hole; optional slip rings allow continuous rotation for fixture signals. n The MRM2-250M3X and MRM2-750M3X have a common structure. The MRM2-1200M3X (XHD) has larger support structures on the ends. n The larger XHD positioner is also available with 1,000 kg payload and larger turning diameter (1,524 mm) Coordinated Motion n The easy-to-program MRM2 positioner provides coordinated motion and infinite part positioning. The weld joint can be kept in a gravity-neutral welding plane, improving weld quality. n Productivity is increased because the robot is not idle while the part is repositioned. Motoman’s Twin Synchronous software allows two or three robots to be coordinated with the positioner. n Reduced cycle time due to part positioning while stations switch. ARM YOURSELF ...with an ArcWorld IV-6000. A cost-effective, low-risk solution that yields HyperProductivity® – simply the highest quality and output results possible from robotic arc welding. ArcWorld 6000 HIGHLIGHTS TOPTOP 3 R E ASONS TOTO BUY! n Utilizes the highest performance positioner technology in the industry n Multiple robot configurations provide “HyperProductivity” n Manual jog capability provides better ergonomic part loading and unloadingArcWorld IVIV-6000SOLUTIONS IN MOTION® with DX100 Controller