Catalogue Unitek Miyachi - Fine Spot Resistance Welding
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SPECIFICATIONS
Model Number
HF25/240
HF25/400
HF25/480
HF27/240
HF27/400
HF27/480
Nominal Line Voltage (3 phase)
240 VAC
400 VAC
480 VAC
240 VAC
400 VAC
480 VAC
Line Voltage Range (VAC)
192 to 264
320 to 440
384 to 528
192 to 264
320 to 440
384 to 528
Input Circuit Rating (perphase)
25A
20A
13A
25A
20A
13A
Input KVA @ 3% duty cycle
30KVA
Output KW @ Max. demand
12KW
Output Transformer Voltage @ Max. Rated Output Current
5.2V
Open Circuit Max. Output Voltage @ Nominal Line
11.5V
Setting Ranges
Current - 100A to 2400A; Voltage - 0.2V to 10V; Power - 50W to 10kW
Output Current
2400A @ 3% duty cycle
Output Feedback Response Time (Current, Voltage, Power)
40 Microseconds
Output Regulation versus Line Voltage Variance
2%
Output Regulation versus Load Resistance Variance
2%
Output Repeatability Current, Voltage, Power ± of Setting
2%
Weld Period Ranges
All segments except squeeze and hold 0.10ms to 10ms, 0.1ms steps; 10 to 99ms, 1ms steps; squeeze and hold 0 to 999ms, 1ms steps
Weld Energy Setting Accuracy
Current: 2% of setting or 2A, whichever Is greater; Voltage: 2% of setting or 0.050V, whichever Is greater; Power: 5% of setting or 20W, whichever Is greater
FEATURES
Weld Heat Profile Functions
Weld Pulse Control
Dual pulse with independent control of current, voltage, power or combo mode (HF27) on each pulse.
Programmable Weld Pulse Segments
Squeeze, upslope 1, weld 1, downslope 1, cool, upslope 2, weld 2, downslope 2, hold.
Weld Schedule Memory
Save up to 100 different weld schedules, protected from unauthorized changes.
Measurement Parameters
Independent monitor of current, voltage, power, and resistance on each pulse. Envelope, time limits and energy monitor (HF27).
Back-lit LCD displays programmed and actual weld current, voltage or power, upper and lower limits, and resistance.
Measurement Selection
Peak or average
Current Measurement Range/Accuracy
50.0A to 2.400KA/±2% of reading or ±2A, whichever is greater.
Voltage Measurement Range/Accuracy
0.2V to 9.999V/±2% of reading or ±0.05V, whichever is greater.
Power Measurement Range/Accuracy
0.01KW to 9.999KW/±5% of reading or ±20W, whichever is greater.
Alarms
Display alert, four user programmable AC/DC relays; audio alarm.
Programmable Weld Energy Limit
Terminates weld energy when exceeding user defined current, voltage, or power limits.
Weld Pre-Check
Inhibit second weld pulse when first test pulse exceeds user programmed limits.
Active Part Conditioner
First pulse current limit in constant power allows second pulse to fire.
I/O and Data Communications
Input Input Isolation
All inputs and outputs are fully isolated.
Control Voltages
Selectable: +5V, +24V, sourcing or sinking inputs.
Firing Switch Initiation
1-level foot switch, 2-level foot switch, mechanical or opto firing switch.
Remote Control
Remote weld schedule select, process inhibit, emergency stop.
RS232
Change weld schedules and individual parameters.
RS485
Change weld schedules and individual weld parameters; "Daisy Chain" unit to unit, unit(s) to host computer.
Weld voltage signal for voltage feedback operation (0 to 10V peak).
Weld Head Air Valve driver
24 VAC, 1A; timing controlled by HF25/HF27. Operates new EZ-Air.
Four user-programmable mechanical relays; programmable normally open or normally closed; contacts: 250 VAC at 5 A; 30 VDC at 5 A. Conditions: weld, end of weld, alarm, out of limits.
Displacement Option (HF27 only)
Capabilities
Part detection, final thickness measurement, set down measurement, energy stop (weld to limit)
Accuracy of Displacement Readings Inches (mm)
± .003 (0.076)
Repeatability
± 1.0 %
Maximum Travel Inches (mm)
1 (25)
Alarm Relays
Additional conditions: Any LVDT, initial Lo/Hi, final Lo/Hi, displacement Lo/Hi, initial NG, displacement NG, energy stop
Data Output
Initial thickness, final thickness, displacement, and any alarm condition
80DSPK
Attaches to Miyachi Unitek Series 80 weld heads. Includes LVDT, interface cable, and mount
Force Control and Monitor (HF27 only)
Force Input
0-10V Input signal from signal conditioner or load cell manufacturer
Force Measurement
End of squeeze, end of hold
Force Output
0-10V for use with proportional valve
Force Programming
lbs, kg. N. force can be stored b schedule
Physical Characteristics
Dimensions (L x W x H) Inches (mm)
18 x 9 x 12.8 (460 x 230 x 325)
Weight - Lbs (Kg)
54 (25)
ACCESSORIES ORDERING GUIDE
Included Accessories
All models listed above include: Control weld cable bolts, rear panel Phoenix connectors, voltage sense cable, manual, CE safety sheet.
Required Accessories
Weld head; Foot switch or Foot Pedal.
Optional Accessories
Weldstat software for data communication for HF27/HF25. Industrial microscope. Built-in displacement option on HF27 includes software, requires LVDT, interface cable, and mount for Series 80 weld head (P/N 80DSPK). Load cell and proportional valve per specific weld head model.
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;§ MIYACHI
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Your Local Representative
Corporate Office: 1820 S. Myrtle Ave. • P.O. Box 5033 • Monrovia, CA 91017-7133 USA Tel: (626) 303-5676 • FAX: (626) 358-8048 • E-Mail: info@miyachiunitek.com Internet http://www.miyachiunitek.com • ISO 9001 Certified Company
EASTERN (USA) Sales Office:
170 Cross Street
Boylston, MA 01505
Tel: (508) 869-0583
FAX: (508) 869-0585
E-Mail: eastsales@miyachiunitek.com
ASIA Sales Office: Unit D, 20/F, Infotech Centre 21 Hung To Road Kwun Tong, Hong Kong Tel: +852 2833-6998 FAX: +852 2833-6672
UNITEK EAPRO: Schootense Dreef 21 NL-5708 HZ Helmond The Netherlands
Tel: +31 492-54-22-25 FAX: +31 492-53-62-22
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Specifications subject to change without notice.
Copyright© 2006 Miyachi Unitek Corporation. The material contained herein cannot be reproduced or used in any other way without the express written permission of Miyachi Unitek Corporation. All rights reserved.
E-Mail: asiapacific@miyachiunitek.com E-Mail: info@unitekeapro.com
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