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Monitor & Checker
Deliverables
• Lower scrap rate
• Improved process control
• ISO 9000 Data collection
• Decreased machine downtime
• Accurate machine set up
• Weld optimization and Design of
Experiments (DoE)
• Welding process diagnostics
• Multi-Function Weld Monitors
• Weld Thru Current & Force
• Miniature & Handheld Weld
Checkers
• Electronic Force Gauges
• Displacement Monitors
• PC Data Collection
• High Speed Printers
• Large Selection of Toroidal
Coils
resistance welding Weld Checkers®
Why Monitor?
Resistance welding derives it’s ability to form a proper weld nugget from the simple
formula for heat: H = I2xRxT, where “I” is the current, “R” is the resistance, and “T” is
the time. The ability to keep these variables within predefined limits allows the process
to be maintained.Weld consistency can vary over time due to a number of variables,
which affect the heat delivered to the weld. The changes can result in:
• Poor quality welds
• Machine downtime
• High maintenance costs
• Lost revenue
Miyachi Unitek’s range of checkers
provide the ability to monitor the
variables that result in changes in
weld heat such as current and
time. Other factors that affect weld
quality can also be monitored, such
as voltage, displacement and force.
Improved Profits
Quality Improvements
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