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Table of Contents
Section 1: Introduction - Solutions Guide
Your solutions guide....................................................................................1-4
Solutions for industry applications ........................................................1-5
Solutions for optimal performance ...........................................1-6 to 1-7
TemptranTM temperature transmitters ..................................................1-8
Custom and integrated solutions ...........................................................1-9
RTD, thermocouple, or thermistor? .....................................................1-10
Choosing sensor elements......................................................................1-11
RTD connections: 2-wire, 3-wire, 4-wire?...........................................1-12
Resistance/temperature tables ..............................................1-13 to 1-14
Thermocouple voltage/temperature tables.....................................1-14
Temperature coefficient of resistance (TCR).....................................1-15
SensorCalc program..................................................................................1-15
Miscellaneous specifications and codes............................................1-15
Material selection guide ..........................................................................1-16
Section 2: Temperature Sensor Assemblies
Tip-sensitive spring loaded ..........................................................2-2 to 2-3
Direct immersion..............................................................................2-4 to 2-5
Tip-sensitive with thermowells ...................................................2-6 to 2-7
High temp. with thermowells......................................................2-8 to 2-9
Explosionproof/Flameproof....................................................2-10 to 2-15
Flameproof ....................................................................................2-16 to 2-21
Eurostyle.........................................................................................2-22 to 2-23
Specifying custom assemblies...............................................................2-24
Section 3: Probes
Tip-sensitive
RTDs and thermocouples ...................................3-2 to 3-3
Fast response
RTDs..........................................................................3-4 to 3-5
Bayonet mount tip-sensitive
RTDs, thermocouples............3-6 to 3-7
Electrically isolated
RTDs, thermocouples..............................3-8 to 3-9
550°C
RTDs, thermocouples....................................................3-10 to 3-11
600°C
RTDs....................................................................................................3-12
Mineral-insulated
RTDs ............................................................................3-13
Compact plug sensor........................................................................3-14
Integrated sensor transmitter........................................................3-15
Conductivity level sensor.................................................3-16 to 3-17
How to shorten cut-to-length probes ................................................3-18
PFA, FEP encapsulation tubing..............................................................3-18
Section 4: Accessories
Connection heads............................................................................4-2 to 4-3
Spring-loaded holders ................................................................................4-4
Fluid immersion fittings .............................................................................4-5
Economy thermowells ................................................................................4-6
HVAC thermowells........................................................................................4-6
Reduced tip thermowells...........................................................................4-7
Tapered thermowells...................................................................................4-7
Flanged thermowells...................................................................................4-8
Bayonet fittings .............................................................................................4-9
Extensions .......................................................................................................4-9
Metric accessories ......................................................................................4-10
Feedthroughs ..............................................................................................4-11
Leadwire and cable seal...........................................................................4-12
Elastomer rubber-filled cable.................................................................4-13
Extension wire .............................................................................................4-14
Section 5: Instruments
RTD transmitters ...............................5-2 to 5-5, 5-8 to 5-9, 5-12 to 5-13
Thermocouple transmitters .....5-6 to 5-7, 5-10 to 5-11, 5-14 to 5-15
Isolated transmitters.....................................................................5-8 to 5-11
Field rangeable transmitters ...................................................5-12 to 5-15
Programmable transmitters............................................5-16 to 5-17
HART® transmitters ............................................................5-18 to 5-19
Temperature range table..........................................................5-20 to 5-21
High accuracy calibration........................................................................5-22
Mounting accessories...............................................................................5-22
Design notes ................................................................................................5-23
Loop-powered
indicators.........................................................5-24 to 5-25
CT224 12-channel monitor......................................................5-26 to 5-27
CT325 miniature DC temperature controller ....................5-28 to 5-29
CT335 PC board mount temperature controller .....5-30 to 5-31
CT15 controller/alarm ...............................................................5-32 to 5-33
CT16A temperature controller ...............................................5-34 to 5-35
CT15/CT16A accessories..........................................................................5-36
Section 6: Sanitary Sensors
Probes...............................................................................................................6-2
Assemblies......................................................................................................6-3
Installation and accessories......................................................................6-4
Section 7: Miniature Sensors
Embedment
RTDs............................................................................7-2 to 7-3
Embedment thermocouples .......................................................7-4 to 7-5
Non-sparking embedment sensors ..........................................7-6 to 7-7
Bolt-on sensors..............................................................................................7-8
Economy sensors..........................................................................................7-9
Installation and accessories ...................................................................7-10
Section 8: Stators
RTDs
Increased safety
RTDs ....................................................................8-2 to 8-3
Single element
RTDs ......................................................................8-4 to 8-5
Dual element
RTDs ......................................................................................8-6
Corona resistant
RTD...................................................................................8-7
Machinery protection products..............................................................8-8
Section 9: HVAC Sensors
Chill-Out™ combination sensor..................................................9-2 to 9-3
Averaging temperature sensors .............................................................9-4
Duct and outside air temperature sensors .........................................9-5
Room air temperature sensors ................................................................9-6
Flexible Thermal-Ribbon™ pipe sensors ..............................................9-7
Humidity sensor/transmitter assembly...................................9-8 to 9-9
Hazardous area humidity assembly.....................................9-10 to 9-11
Intrinsically safe humidity assembly....................................9-12 to 9-13
Thermal Vial™ temperature sensing system .....................9-14 to 9-15
Refrigeration and freezer temperature system...............................9-16
Fluid immersion temperature sensors ...............................................9-17
Elements and probes................................................................................9-18
Temptran 4 to 20 mA transmitters.......................................................9-19
Design notes................................................................................................9-20
Section 10: Thermal-Ribbons™
Thermal-Ribbons™ .....................................................................10-2 to 10-3
Thermal-Tabs™.............................................................................10-2 to 10-3
Discoil™ Thermal-Ribbons ......................................................................10-4
Strip sensing Thermal-Ribbons.............................................................10-5
Thermistor Thermal-Ribbons.................................................................10-6
Thermocouple Thermal-Ribbons .........................................................10-6
Installation and accessories ...................................................................10-7
Non-invasive sensors design kit ...........................................................10-8
Section 11: Elements
Wire-wound elements .............................................................................11-2
Thin-film elements ....................................................................................11-2
Installation....................................................................................................11-3
Extension leads...........................................................................................11-3
Design notes................................................................................................11-4
Section 12: Reference
Subject index ...............................................................................12-2 to 12-3
Part number index .....................................................................12-4 to 12-5
Design notes.................................................................................12-6 to 12-7
Industry specifications.............................................................................12-8
Next steps.....................................................................................................12-9
SANITARY INSTRUMENTS ACCESSORIES PROBES ASSEMBLIES INTRODUCTION
SENSORS
MINIATURE
SENSORS
THERMAL- HVAC SENSORS STATOR
RTDs
RIBBONS
REFERENCE ELEMENTS
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