Catalogue Flexible Heaters Design Guide
www.minco.com
print switch display
Page / 64
Contact the
Manufacturer
Where to buy
this product ?
Request
a Quote
MINCO - 4197
/ 64
See other catalogues for MINCO
Text version of the page
Maximum Watt Density
The watt density tables on this page show the maximum allow­able power for each heater type, expressed in watts per square inch, or centimeter, of effective area. The rating depends upon the heater's insulation/internal adhesive, heat sink control tem­perature, and the mounting method.
If watt density exceeds the maximum rating, the heater is in danger of overheating and premature failure. To obtain more power:
• Select a larger size heater
• Consider other heater materials, e.g. mica
• Change the mounting method
• Use proportional control to reduce power as the heat sink temperature rises
• Contact Minco for product and design assistance
In addition to wattage, you should calculate the current (I) through the heater leadwires to keep it within the maximum rating for the AWG wire size used.
Using watt density charts
1. Look up the effective area for the heater model in question. This is total heater area minus borders and lead attachment space (calculated by Minco).
2. Divide the power requirement in watts by this area to obtain watt density.
3. Draw a line from the heat sink temperature (at the bottom of the chart) to the line labeled with the mounting method and/or insulation you have chosen.
4. The maximum watt density is indicated by the value on the left or right axis that corresponds with that intersection.
Polyimide/FEP Heaters
-148°f -103°f -58°f -13°f 32°f 77°f 122°f 167°f 212°f 257°f 302°f 347°f 392°f 437°f
Silicone Rubber Heaters (foil)
-148°f
482°f
-58°f
32°f
122°f
212°f
302°f
392°f
65 r
MOUNTI
NG METH
OD
— #20 S
N Tap
e —r
#
2 PSA —S
#6
RTV —^
HEATER:
0.008" SIL
CONE RUB
BER (0.2m
m)
Vu
canized —■
10.1
60
9.3
55
8.5
50
7.0
6.2
l
I
e
■s35
£ 30 25
5.4
1 I
■It
II ä
50°c 100°c
Heat Sink Temperature
-50°c
0°c
150°c
200°c
250°c
Note: Find the silicone rubber heaters (wire-wound) watt density chart on page 32
Mica Heaters
-328°f
-148°f
32°f
212°f
392°f
572°f
752°f
932°f
1112°f
HEATER:
MOU
NTING ME
THOD:
Clam
ped
•—
1.010" (0.3n
im) Mica-
0.020"
(0.5mm) M
ca *
\
18.6
Ï a- ~
||
e I
1 ï
It ì i
70
10.9
E
I
0.0
0 i
-200°c
0°c
Thermal-Clear™ Transparent Heaters
-76°f -22°f 32°f 86°f 140°f 194°f 248°f 302°f
25
3.88
60
MOU
NTING
METH
OD
,—B
A3 Shri
ik Band
12 PSA
w/ Alu
minum
^Strc
tch tap
• or Cla
nped
Acrylic
PSA w/ ylic PSA
Alumin
Acr
HEAT
0.002' 0.001'
R:
POLYIM ADHES
HIDE (0 IVE (0.0
05mm 3 mm)
#15
Epoxy
3.3
MO
Acr
UNTING M
ylic PSA
ETHOD:
HEATER:
0.002" PO
0.002"AD
LYESTER (0.0
HESIVE (0.05
5mm)
mm)
50
20
3.10
I o
-
5 >
Q. O
I 1
l'i .1 s
Ì
6.:
E
2.33
15
E
4.65
I
1.55
1 3
i
i
3.1
0.78
10
1.55
0.00
-60°c -30°c 0°c 30°c 60°c 90°c 120°c 150°c
-100°c -75°c -50°c -25°c 0°c 25°c 50°c 75°c 100°c 125°c 150°c 175°c 200°c 225°c
Note: Find the All-Polyimide heaters watt density chart on page 41
Ml
Flexible heaters Design Guide | www.minco.com
9
DirectIndustry's Virtual Technical Library: PDF Catalogue | Technical Documentation | Brochure | Manual | Industrial directory | Specifications | Characteristics
Search Go
Contents table
page 1 p.1
page 2 p.2
page 3 p.3
page 4 p.4
page 5 p.5
page 6 p.6
page 7 p.7
page 8 p.8
page 9 p.9
page 10 p.10
page 11 p.11
page 12 p.12
page 13 p.13
page 14 p.14
page 15 p.15
page 16 p.16
page 17 p.17
page 18 p.18
page 19 p.19
page 20 p.20
page 21 p.21
page 22 p.22
page 23 p.23
page 24 p.24
page 25 p.25
page 26 p.26
page 27 p.27