Catalogue Flexible Heaters Design Guide
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Heaterstat™ Sensorless Dc controller
Specifications
Setpoint range: Nominal resistance ±20% min. Specify heater resistance to produce the necessary heat output in watts, given available voltage.
Connections: Three pins on 0.1" centers or AWG 22 wires.
Power supply voltage: 4.75 to 10 VDC or 7.5 to 60 VDC, depending on model. Ripple up to 10% has negligible effect; simple unregulated DC supplies are adequate for most applications.
Controller supply current:
Output ON: 3 mA max.
Output OFF: 2 mA max; 1 mA typical at 10 VDC.
Ambient temperature:
Operating: -40 to 70°C (-40 to 158°F).
Storage: -55 to 85°C (-67 to 185°F).
Relative humidity: 90% max.
Physical: Epoxy sealed for moisture resistance. Will withstand wave soldering and water/detergent wash; contact Minco before cleaning with other chemicals.
Weight: 1 ounce (28 g).
Mounting: Mounting hole for #6 screw through, or #8 thread forming screw.
Heater: Wire-wound or etched-foil heater with high temperature coefficient of resistance (TCR).
Nominal heater current: 0.05 to 4 amps. See ranges Higher current possible with special models.
Output ON
below.
Minimum output OFF resistance
50K fi
50K 50K 50K 50K
Minimum current Nominal heater for proper
resistance Maximum in series
current with heater (1 minute) (pin 3 to 2)
sensing
0.012 A
0.050
0.125
0.350
1.0
current CT198
0.05 to 0.2 A
0.21 to 0.5 0.51 to 1.5
1.51 to 3.0
2.50 to 4.0
0.5 A
1.0
2.0
4.0
5.0
2.3 fi
0.8 0.5 0.3 0.25
Heater element
Copper foil or wire (Cu) Nickel foil (Ni) Nickel wire (Ni) Nickel-iron foil or wire (NiFe)
TCR (fi/fi/°C)
0.00427 0.00536 0.00672 0.00519
Scan rate (temperature above setpoint): 1 second standard. 0.1 seconds to 10 seconds optional.
Scan pulse width: 10 milliseconds.
Led indicator: Indicates heater power on. Optional on leadwire versions.
Calibration accuracy: ±0.2% std*. Note that standard resist­ance tolerance on heaters is ±10%.
Hysteresis: 0.05%*.
Setpoint drift due to:
Self-heating: ±0.2%* (±0.4% for 1.5 to 4 A range). Ambient temperature: ±0.02%/°C* (±0.06%/°C for 1.5 to 4 A range).
Supply voltage change: ±0.03%/volt*.
Supply voltage ripple effects: Negligible, assuming 50/60Hz, 10% max. ripple.
To convert resistance deviations to temperature:
AT = % deviation \ T +
TCR Where:
TCR = Temperature coefficient of resistance (fi/fi/°C)
T = Setpoint temperature (°C) AT = Temperature deviation (°C)
For example, assume a Heaterstat setpoint of 50°C, and heater TCR of 0.00536 fi/fi/°C (nickel foil). Calibration accuracy is ±0.2% of nominal resistance which translates to temperature as:
1
AT = ± 0.2% \ 50°C +
= + 0.47°C
0.00536
°3 ^
- <n CD t/1i—-—
o-o
Specifications subject to change
Flexible heaters Design Guide | www.minco.com
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