Catalogue Flexible Heaters Design Guide
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Standard Mica Thermofoil™ Heaters
These standard mica heaters are designed to fit a wide range of applications. You can clamp them to any flat surface either with a clamping mechanism outside the heater area or by using a backing plate and bolts through the pre-punched bolt holes. All heaters come with matching 0.125" (3 mm) thick ceramic paper for use as a resilient pad on the lead bulge side of the heater. Matching stainless steel backing plates and additional sheets of ceramic paper are also available.
Typical lead time on standard mica heaters is 3 weeks ARO.
Specification drawings, with heater dimensions and hole locations, are available at www.minco.com/micadrawings/.
Specification options
HM6800
Model number
R4.5
Heater resistance in ohms
L12
Lead length in inches
12" is standard; contact Minco for other lengths
T1
Insulation thickness from table below:
T1 = 0.010" (0.3mm) T2 = 0.020" (0.5 mm)
U
U = Marked for UL component recognition: ^1
Omit for no UL marking (lower cost)
HM6800R4.5L12T1U = Sample part number
Rectangle heaters
Round heaters
Size (inches)
Size (mm)
Resistance
Effective area
Lead
Model
X
Y
X
Y
options- ohms*
in2 (cm2)
AWG
number
1.00
4.00
25.4
101.6
11.0
21.2
2.5 (16.13)
22
HM6811
1.00
8.00
25.4
203.2
22.0
42.5
5.6 (36.13)
22
HM6812
1.00
10.00
25.4
254.0
29.0
56.0
7.1 (45.81)
22
HM6813
1.00
12.00
25.4
304.8
25.5
49.2
8.6 (55.48)
22
HM6814
1.50
3.00
38.1
76.2
4.5
8.7
3.2 (20.65)
22
HM6800
1.50
8.00
38.1
203.2
21.0
40.5
9.5 (61.29)
20
HM6801
1.50
12.00
38.1
304.8
13.7
26.4
14.7 (94.84)
18
HM6802
2.00
2.00
50.8
50.8
12.0
23.2
2.8 (18.06)
22
HM6815
2.00
4.00
50.8
101.6
26.0
50.2
5.9 (38.06)
18
HM6816
2.00
4.00
50.8
101.6
6.0
11.6
5.9 (38.06)
18
HM6817
2.00
6.00
50.8
152.4
21.9
42.3
9.2 (59.35)
20
HM6803
2.00
8.00
50.8
203.2
24.0
46.3
12.6 (81.29)
18
HM6818
2.00
10.00
50.8
254.0
20.0
38.6
15.9 (102.58)
18
HM6819
2.00
12.00
50.8
304.8
18.0
34.7
19.3 (124.52)
18
HM6820
3.00
3.00
76.2
76.2
31.0
59.8
6.5 (41.94)
20
HM6804
3.00
6.00
76.2
152.4
54.9
106.0
14.7 (94.84)
20
HM6805
3.00
12.00
76.2
304.8
18.0
34.7
30.7 (198.06)
18
HM6821
4.00
4.00
101.6
101.6
11.0
21.2
13.1 (84.52)
18
HM6822
4.00
4.00
101.6
101.6
55.0
106.2
13.1 (84.52)
18
HM6823
4.00
8.00
101.6
203.2
16.0
30.9
27.8 (179.35)
18
HM6824
4.00
12.00
101.6
304.8
16.0
30.9
42.2 (272.26)
18
HM6825
6.00
6.00
152.4
152.4
22.0
42.5
31.9 (205.81)
18
HM6826
6.00
9.00
152.4
228.6
15.0
29.0
48.7 (314.19)
18
HM6827
6.00
12.00
152.4
304.8
43.2
83.4
65.5 (422.58)
18
HM6806
8.00
8.00
203.2
203.2
22.0
42.5
58.3 (376.13)
18
HM6828
10.00
10.00
254.0
254.0
12.0
23.2
92.3 (595.48)
18
HM6829
Diameter (inches)
Diameter (mm)
Resistance options- ohms*
Effective area in2 (cm2)
Lead
AWG
Model number
1.50
38.1
2.0
3.9
1.2 (7.74)
22
HM6807
2.00
50.8
9.5
18.3
2.2 (14.19)
22
HM6830
3.00
76.2
11.1
21.4
5.4 (34.84)
20
HM6808
4.00
101.6
40.0
77.2
10.0 (64.52)
18
HM6831
5.00
127.0
30.0
57.9
16.7 (107.74)
18
HM6832
6.00
152.4
32.7
63.1
24.7 (159.35)
18
HM6809
8.00
203.2
16.0
30.9
45.4 (292.90)
18
HM6833
9.00
228.6
43.2
83.4
58.5 (377.42)
18
HM6810
10.00
254.0
30.0
57.9
72.9 (470.32)
18
HM6834
10.00
254.0
11.5
22.2
72.9 (470.32)
18
HM6835
12.00
304.8
27.0
52.1
106.0 (683.87)
18
HM6836
12.00
304.8
11.5
22.2
106.0 (683.87)
18
HM6837
*Note: Resistance tolerance is ±10% or ±0.5 fi, whichever is greater
Insulation thickness
r
Insulation thickness
Maximum heater thickness
over element over leads
Code
0.010" (0.3 mm) mica
0.030" (0.8 mm)
0.200" (5.1 mm)
T1
0.020" (0.5mm) mica
0.050" (1.3 mm)
0.220" (5.6 mm)
T2
*Resistance tolerance is ±10% or ±0.5 fi, whichever is greater
Specifications subject to change
Access: Minco
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