Catalogs >
Miller Electric Mfg. >
XR-Pistol-Pro Push-Pull Gun

XR-Pistol-Pro Push-Pull Gun
8Pages

Catalog excerpts

Issued August 2013 • Index No. M/1.74 Pistol Grip Gun Heavy Industrial Applications Quick Specs Wire Types Rated Output at 100% Duty Cycle Emergency Vehicles Recreational Vehicles Trucks and Trailers Boat/Yacht Building Sign Manufacturers Aluminum Stainless Steel Cored (Gas-shielded) Shipbuilding Tool Boxes Railcars Fabrication Pulsed MIG (GMAW-P) with pulsing power source Net Weight (Torch Only) Air-Cooled: 2.2 lb. (1 kg) Water-Cooled: 2.4 lb. (1.1 kg) The XR-Pistol-Pro is designed to be used with the XR™-S/D Control, XR-AlumaFeed™ or Millermatic® 350P Aluminum as part of a push-pull system. The industry’s most reliable line of push-pull welding guns. The XR-Pistol-Pro gun is available in air- or water-cooled versions with 15-, 25- or 35-foot (4.6, 7.6 or 10.6 m) cable lengths. Aluminum-series-specific tension settings ensure smooth wire feeding performance with 4000 or 5000 series aluminum wires. Easy access to drive assembly and removable toolless head tube reduces service time by allowing a simple means of changing drive rolls and head tube or performing routine maintenance without disassembly of gun. Improved motor and drive design for better feedability and arc consistency over longer distances while helping reduce downtime and maintenance costs associated with complex drive systems. Easy-to-rotate, self-seating head tube options in several different lengths and bend configurations (see page 4). Guns are warranted for 1 year, parts and labor. Equipment Sales US and Canada An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

Open the catalog to page 1

Specifications (Subject to change without notice.) Model Welding Current Rating Wire Speed 200 A at 100% Duty Cycle 250 A at 60% Duty Cycle 70 – 900 IPM (1.8 – 23 m/min.) dependent on control box or Millermatic used Electrode Wire Diameter Capacity .030 – 1/16 in. (0.8 – 1.6 mm) aluminum wire Wire kit #230 708 required to run 1/16-in. (1.6 mm) wire. Net Weight (Torch only) Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Standard Replacement Consumables (Order from Miller Service Parts.) Aluminum Wire Size Drive Rolls Idler Rolls Head Tube Liner 4 in....

Open the catalog to page 2

Optional Consumables–Centerfire Series (Order from Miller Service Parts.) ™ Aluminum-Specific T Series Contact Tips T-035AL .035 in. (0.9 mm) T-047AL .047 in. (1.2 mm) T-062AL 1/16 in. (1.6 mm) Insulator 10012 4323R Diffuser XR™-Pistol-Pro Diffuser Conversion Kits for .035–1/16 in aluminum #230 669 For D-1AP diffuser #230 670 For DS-1AP diffuser Diffuser kits must be used to convert to Centerfire™ Series consumables. Kit includes diffuser and head tube liners. Large Nozzles N-3414C Copper, 3/4-in. I.D., 1/4-in. tip recess N-3418B Brass, 3/4-in. I.D., 1/8-in. tip recess N-3414B Brass,...

Open the catalog to page 3

Optional Head Tube Assemblies (Order from Miller Service Parts.) 45 Degree/6 Inch #255 040 Air-Cooled #231 517 Water-Cooled (standard on XR-Aluma-Pro™) 60 Degree/4 Inch #231 519 Air-Cooled (standard on XR-Aluma-Pro™) #255 038 Water-Cooled 180 Degree/4 Inch (standard on XR™-Pistol Pro) #255 716 Air-Cooled #255 717 Water-Cooled 45 Degree/6 Inch with Centerfire™ #246 205 Water-Cooled (standard on XR-Aluma-Pro™ Plus) 60 Degree/6 Inch with Centerfire™ #246 301 Air-Cooled 180 Degree/4 Inch with Centerfire™ (standard on XR™-Pistol Plus) #258 474 Air-Cooled #258 475 Water-Cooled Heavy-Duty Head...

Open the catalog to page 4

Liners for Optional Head Tube Assemblies (Order from Miller Service Parts.) Fastip™ Liners (4-inch assemblies) For XR™-Pistol-Pro M1272 .030 –.040 in. (0.8 –1.0 mm) M1273 3/64 and 1/16 in. (1.2 and 1.6 mm) For XR-Aluma-Pro™ #227 161 .030 –.040 in. (0.8 –1.0 mm) #230 239 3/64 and 1/16 in. (1.2 and 1.6 mm) Fastip Liners (6-inch assemblies) For XR-Pistol-Pro M1430 .030 –.040 in. (0.8 –1.0 mm) M1365 3/64 and 1/16 in. (1.2 and 1.6 mm) For XR-Aluma-Pro #229 674 .030 –.040 in. (0.8 –1.0 mm) #229 431 3/64 and 1/16 in. (1.2 and 1.6 mm) Fastip Liners (8-inch assemblies) For XR-Pistol-Pro M1337 .030...

Open the catalog to page 5

Wire Feeders and System Packages XR-AlumaFeed™ Wire Feeder #300 509 Advanced push-pull wire feeder designed for high-volume, high-production aluminum MIG welding where quality and consistency is a high priority. See Lit. Index No. DC/34. Millermatic® 350P Aluminum/XR™-Pistol-Pro System (Air-Cooled) #951 453 200(208)/230/460 V Includes Millermatic 350P Aluminum, 25-foot XR-Pistol-Pro push-pull gun, .035- and 3/64-inch FasTip™ contact tips, and .035- and 3/64-inch reversible U-groove drive rolls. (MIG gun not included.) XR™-S Control #300 601 XR™-D Control #300 687 The updated XR Controls...

Open the catalog to page 6

Typical Installations Note: Cords and cables are supplied unless noted otherwise on drawings below. Refer to Owner’s Manual for complete installation instructions. 10-ft. (3 m) 24 VAC and contactor cord supplied with feeder Miller CV or CV/CC power source equipped with a 14-pin receptacle and 24 VAC power. XR-S/D Control OR XR-AlumaFeed XR-Pistol-Pro Gun PSA-2 115 / 24 VAC Miller CV or competitive CV power source with 115 VAC power 10-ft. (3 m) 24 VAC and contactor cord supplied with feeder Contactor XR-S/D Control OR XR-AlumaFeed XR™-Pistol-Pro Gun Hook-Up Recommendations CV Power Supply...

Open the catalog to page 7

Ordering Information Equipment XR-Pistol-Pro guns require the following: XR-S/D Control OR XR-AlumaFeed (See at right.) Recommended Miller 14-pin power source (See list below.) OR Millermatic 252, 350P, or 350P Aluminum (See Lit. Index No. DC/12.49, DC/12.51 or DC/12.56.) 15-ft. (4.6 m) Cable 25-ft. (7.6 m) Cable 35-ft. (10.6 m) Cable 15-ft. (4.6 m) Cable 25-ft. (7.6 m) Cable 35-ft. (10.6 m) Cable XR™-Pistol-Pro Gun with Remote (Air-Cooled) XR™-Pistol-Pro Gun with Remote (Water-Cooled) 15-ft. (4.6 m) Cable Remote guns ONLY work 25-ft. (7.6 m) Cable with XR-AlumaFeed wire 35-ft. (10.6 m)...

Open the catalog to page 8