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Millermatic® 180 Auto-Set

Millermatic® 180 Auto-Set
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Millermatic 180 Auto-Set Issued September 2010 • Index No. DC/12.44 ® Quick Specs Light Industrial Applications Processes Light Fabrication Maintenance and Repair Auto Body Farm/Home MIG (GMAW) Flux Cored (FCAW) The Power of Blue . ® Auto-Set ™: The right settings automatically. • Set the wire diameter, a blue light shows that Auto-Set ™ is activated • Dial in the thickness of what you’re welding • Start welding with the exact parameters you need! Infinite voltage control gives you the flexibility to manually set the machine when welding aluminum, stainless steel, or anytime you want to set your own parameters on mild steel. Welds thickest material in its class! The Millermatic® 180 Auto-Set™ has the highest output in its class. It can weld from 24 ga– 5/16 in (0.8 – 7.9 mm) mild steel in a single pass. ™ MIG Arc Welding Power Source, Wire Feeder and Gun Package Input Power 230 V, 21.7 A, 60 Hz, Single-Phase Rated Output 135 A at 22.5 VDC, 30% Duty Cycle Amperage Range 30 –180 A Max. Open-Circuit Voltage 31 Comes Complete With: Power source 6 ft (1.8 m) power cord and plug 10 ft (3 m) M-100 MIG gun and cable assembly 10 ft (3 m) work cable and clamp Smith® Argon and AR/CO2 mix regulator/flow gauge with hose Spool of Hobart® .030 in (0.8 mm) solid wire Two contact tips for .024 in (0.6 mm) wire and two contact tips for .030 in (0.8 mm) wire Dual-groove quick-change drive roll for .024 in (0.6 mm) or .030/.035 in (0.8/0.9 mm) wire Factory-installed gas solenoid valve Set-up and operation CD Information/settings chart Material thickness gauge ➤ #229 895 Note: Shielding gas and safety equipment not included. Spool gun compatible! Finally a reliable and economic way to weld aluminum. Hooked up to a Millermatic® 180 , Auto-Set™ the Spoolmate 100 Series spool gun allows you to weld from 18 ga – 1/4 in aluminum. Easy access to output studs provides convenient polarity changeover when changing from solid or flux cored wires. Miller’s “Tip Saver” short circuit protection shuts down output when tip is shorted to the work. Extends contact tip life and protects internal components from damage. Trigger reset permits quick reset at torch rather than unit. ™ Smooth-Start provides a smooth, spatter-free start. It’s the best-starting machine in the small MIG machine category. No pop gun starts and no spatter to clean up. Durable cast-aluminum drive system incorporates dual-groove quick-change drive roll and spring-loaded tension arm with calibrated tension knob, all designed to make set up easier and faster. Standard built-in solid-state contactor circuit makes wire electrically “cold” until trigger is pulled, making the unit safer. It’s also easier to position torch to work before starting weld. Thermal overload protection shuts down unit and activates over temperature light if airflow is blocked or duty cycle is exceeded. Automatically resets when fault is corrected and unit cools. Uses 4 or 8 in (102 or 203 mm) spools and can be set up to weld with wire sizes .024–.035 in (0.6–0.9 mm) mild/stainless steel and .030 –.045 in (0.8 – 1.2 mm) flux cored. Welder is warranted for 3 years, parts and labor. Original main power rectified parts are warranted for 5 years. Gun warranted for 90 days, parts and labor. Miller Electric Mfg. Co. Equipment Sales US and Canada Web Site An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125 www.MillerWelds.com

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Specifications Rated Output 135 A, 22.5 VDC at 30% Duty Cycle (Subject to change without notice.) Amperage Range Max. OpenCircuit Voltage Amps Input at Rated Output, 60 Hz 230 V KVA KW 30 –180 A 31 21.7 5.0 Net Weight Wire Feed Speed 60 – 540 IPM (1.5 –13.7 m/min) 4.1 Dimensions H: 15-3/4 in (400 mm) W: 10-5/8 in (273 mm) D: 17-1/2 in (444 mm) Ship Weight 72 lb (32.7 kg) 81 lb (36.4 kg) Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Control Panel 8 2 3 9 10 4 11 7 5 6 1 12 13 7. Plastic Hub with Retaining Ring for 8 in Spools (shaft also accepts 4 in...

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Genuine Miller Accessories Small Running Gear/ Cylinder Rack #300 425 Durable construction. For gas cylinders no larger than 7 in (178 mm) diameter, maximum weight 75 lb (34 kg). Millermatic Protective Cover #195 149 Spoolmate™ 100 Series Spool Gun #300 371 Direct connect spool gun for all Millermatic 140, 180, 211 and Passport Plus models. Handles .030 –.035 in (0.8 – 0.9 mm) aluminum and .023 –.035 in (0.6 – 0.9 mm) steel/stainless steel wires. Rated at 135 amps, 30% duty cycle. Includes 12 ft (3.7 m) cable assembly and custom carrying case. Running Gear/ Cylinder Rack #770 187 Heavy-duty...

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