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Big Blue® 800 Duo Air Pak

Big Blue® 800 Duo Air Pak
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Issued August 2013 • Index No. ED/13.0 Heavy Industrial Applications Quick Specs Diesel Engine-Driven Welder/ AC Generator/Air Compressor Mining Maintenance Railroad Maintenance Maintenance and Repair Rigs Output Range Stick (SMAW) MIG (GMAW) Flux-Cored (FCAW) DC TIG (GTAW) Submerged Arc (SAW) Stud Welding — 1/2 inch (13 mm) Air Carbon Arc (CAC-A) 1/2-inch (13 mm) carbons Air Plasma Cutting and Gouging with optional Spectrum models Compressed Air Single weld mode CC: 40 – 800 A, CV: 14 – 40 V Dual weld mode CC: 20 – 400 A, CV: 14 – 40 V Air Compressor 100 PSI, 60 CFM, 100% duty cycle Generator Output Rated at 104° F (40° C) 3-Phase 27,000 watts peak, 20,000 watts continuous 1-Phase 15,000 watts peak, 12,000 watts continuous More power. 33 percent increase in rated output equals 800 amps of weld power and 27,000 watts of generator power. Accu-Rated™ Not Inflated – Generator Power Deutz D2.9 L4 Tier 4 Final compliant diesel. The cleanest, greenest diesel power available. Utilizes Diesel Oxidation Catalyst (DOC) technology to keep the air clean with NO exhaust aftertreatment maintenance. Multi-arc welding. One dependable engine — two independent arcs with up to 400 amps each. Or plug in additional inverters for a true multioperator work platform! Example: Two additional XMTs equals four operators, up to 200 amps each. Premium quality arcs allow operators to work independently with no arc interaction. Multioperator welding has never been easier or more versatile. Ingersoll Rand ultra-reliable industrial rotary screw compressor. 30,000-hour life expectancy. Independent on/off control for applications not requiring compressed air — allows greater fuel savings and longer compressor service intervals. Low OCV Stick reduces the open-circuit voltage to 15 volts when the welding power source is not in use, increasing operator safety without compromising arc starts. Increased efficiency. More arcs and better fuel economy equal increased profits for your business. Estimated savings are 34 percent with a dual-operator unit versus two single-operator units. Infinite arc control allows the arc characteristics to be changed for specific applications in Stick, MIG and FCAW. Remote oil drain for engine and compressor prevents spills and makes servicing easy. Auto Remote Sense™ (ARS) detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/panel switch. Electronic engine display simultaneously displays fuel level, engine hours, coolant temperature, oil pressure, battery volts, engine RPM, air pressure, and compressor hours. Also tracks oil change intervals and displays engine diagnostics for quick and easy servicing. Thermal overload protection prevents machine damage if the duty cycle is exceeded or airflow is blocked. Standard features include digital weld meters, automatic idle, 120 V block heater, lockout/tagout battery disconnect switch and vandalism lockout (protects control panel and receptacles). Vandalism lockout not shown, see inset at right. The Vault — ultimate control board reliability. See page 4. Welder/generator/air compressor is warranted by Miller for 3 years, parts and labor. Engine is warranted separately by engine manufacturer. Equipment Sales US and Canada An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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Specifications (Subject to change without notice.) Weld Output Range Weld Mode/ Output Process Mode Weld Output Rated at 104˚ F (40˚ C) Generator Power Output Sound Levels Rated at 104˚F (40˚C)*** at 23 ft. (7 m) Separate 20–400 A 400 A at 36 V, 3-phase: Idle: 85 VDC (Dual Outputs) 100% Duty Cycle* (Each Side) 15 VDC** 27,000 watts peak, 73.0 dB (97.8 Lwa), 20,000 watts continuous 77.2 dB at one meter Paralleled 40–800 A 700 A at 44 V, from front panel (Combined) 100% Duty Cycle* 1-Phase: Weld (800 A Load): 800 A at 38 V, 15,000 watts peak, 100% Duty Cycle 12,000 watts continuous 81.7 dB...

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Function Guide 1. Operator Controls. Independent controls for multi-arc welding. “A” controls are for single operator and “B” controls are for a second operator. 2. Self-Calibrating Digital Weld Meters with Fault Code Indication display preset or actual weld parameters. 3. Adjustable Arc Control adjusts DIG when process control is in Stick mode and adjusts inductance when process control is in FCAW or MIG mode. The amount of DIG determines how much amperage (heat) varies with Stick arc length. Inductance determines the “wetness” of the weld puddle. 4. Amperage/Voltage Adjust Control 5. Hot...

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Welder Truck Specific Models The Big Blue 800 Duo Air Pak is available in welder truck specific models. which have the critical controls and side A controls located within easy reach of a ground-based operator when the machine is mounted on the bed of a large-body truck. This version also includes standard hardware upgrades including air cleaner restriction indicators, FA-1D Lockable Flame Arrestor Fuel Cap (#043 947), and Spark Arrestor (#195 021). The rear-mounted Desiccant Air Dryer System (#195 117-00-11236) is available as a factory option. The lower control panel has the following...

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Genuine Miller Accessories ® FA-1D Lockable Flame Arrestor Fuel Cap #043 947 Field Fuel cap can be padlocked to prevent vandalism. A built-in flame arrestor prevents flames or sparks from entering the fuel tank. Desiccant Air Dryer System #195 117 Side mount #195 117-00-11236 Rear mount A regenerating inline air dryer system that eliminates moisture in the air stream to prevent air tool freeze-ups in cold climates. Internal thermostat and heating elements ensure good air quality in all climates. The system can be mounted on the side or on the rear of the machine to meet your installation...

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Genuine Miller Accessories (Continued) ® Plasma Cutting Remote Controls Spectrum 375 X-TREME and 625 X-TREME shown. Spectrum® 375 X-TREME™ #907 529 See Lit. Index No. PC/9.2. Spectrum® 625 X-TREME™ #907 531 See Lit. Index No. PC/9.6. Spectrum® 875 #907 390-01-1 See Lit. Index No. PC/9.8. Wireless Remote Hand Control #300 430 For remote current, voltage and contactor control. Receiver plugs directly into the 14-pin receptacle of Miller machine. 300-foot (91.4 m) operating range. Requires Wireless Antenna Kit #300 749. Wireless Antenna Kit #300 749 Required for Pro Series engine drives....

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