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Axcess® Systems

Axcess® Systems
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Advanced MIG Welding Systems Software-Driven Multi-MIG® Process Platform Manufacturing Applications Quick Specs Rated Output 300: 300 A at 29 VDC, 60% Duty Cycle Multi-MIG® Accu-Pulse® MIG (GMAW-P) - Accu-Curve™ - Accu-Speed™ Optional Pulsed MIG (GMAW-P) MIG (GMAW) Metal-Cored RMD® (GMAW-SCT) Optional Carbon Arc Gouging (CAC-A) can also be activated Construction Equipment Automotive Components Recreational Vehicles Farm Machinery Office Furniture Mining Machinery (225 A at 25.3 VDC, 100% Duty Cycle) 450: 450 A at 36.5 VDC, 100% Duty Cycle 675: 675 A at 38 VDC, 100% Duty Cycle Voltage Range 10 – 44 V Auxiliary Power 120 VAC, 10 A Duplex Net Weight 300: 112 lb. (50.8 kg) 450: 163 lb. (73.9 kg) 675: 215 lb. (97.5 kg) FREE TRIAL! of Accu-Speed and RMD. See page 2 for details. Flexible, Expandable and Upgradeable Insight™ Core is a flexible, Internet-based industrial welding information management solution that can help your operation be more competitive and profitable by delivering accurate, decision-ready information about welding processes. See page 2 for more information. Multi-MIG capable welding systems are precise, digitally controlled and softwaredriven. For additional information see page 2. Axcess four-drive-roll wire drive feeder is combined with operator interface leaving no controls back at the power source. Several different wire feeding and operator interface options are available and configurable to desired application. Allows for any input voltage hook-up (208 – 575 V) with no manual linking. Assures rock-solid, consistent output on fluctuating primary lines. Access the ability to accommodate welding data file exchange through downloadable upgrades and new hybrid welding processes using e-mail, or the Web and a PC or Palm™ handheld (PDA). Fan-On-Demand™ only operates when needed, cooling internal components. 1/4-turn steel connectors allow for faster installation of system and eliminates thread stripping. Look for high-speed video clips of Accu-Pulse, Accu-Curve, Accu-Speed and Front Panel Simulator at MillerWelds.com/advanced. 115 VAC duplex receptacle provides 10 amps of circuit-breaker-protected auxiliary power regardless of primary power. Axcess MIGRunner ™ Package shown. Build your own system at MillerWelds.com/equiptoweld or see the Stationary and MIGRunner Packages on page 8. Power source and wire feeder are warranted for 3 years, parts and labor. Original main power rectified parts are warranted for 5 years. Gun warranted for 90 days, parts and labor. Equipment Sales US and Canada An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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Available factory-installed or as a field option. See page 8 for ordering information. Insight Core is a flexible, Internet-based industrial welding information management solution that can help your operation be more competitive and profitable by delivering accurate, decision-ready information about welding processes — so you can take steps to reduce costs, boost output, increase product quality and improve your bottom line. Visit MillerWelds.com/insight to learn more. Axcess 300, 450 and 675 power sources shown with factory-installed Insight Core option. Axcess Insight Core Module field...

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Featured Welding Processes ® STANDARD on all Axcess ® models The Accu-Pulse process allows for precise control of the pulse arc. Accu-Pulse provides optimum molten puddle control and has power to increase wire feed speeds and deposition 20 to 25 percent in many applications. In most cases, slightly different ratios of gas mixtures will perform well using a similar program and adjusting arc length or the appropriate arc control for the selected process. Contact Miller for more information on less common materials and gas combinations. Accu-Curve™ STANDARD on all Axcess Benefits (Compared to...

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Typical Installations (Semi-automatic Pulsed MIG or conventional MIG) The Axcess platform is designed to provide multiple wire feeding configurations suited to the unique needs of modern manufacturing applications and industries. It utilizes many common components to minimize both part and maintenance complexity. All motors operate on 40 VDC provided by the Axcess power supply and have a wire feed speed range of 50–1400 inches per minute. A common operator interface is used on all (see page 6). DeviceNet Interconnecting Feeder Control Cable* #242 209 005 5 ft. (1.5 m) #242 209 010 10 ft. (3...

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3 ROI (Remote Operator Interface) Options ROI does NOT include AA-40GB wire drive motor assembly, motor control cable or DeviceNet interconnecting feeder control cable. These must be ordered separately. Bernard™ Q-Gun™ is included. Auto ROI back panel showing connections for input and output signals. Single ROI #195 238 Dual ROI #195 433 The ROI allows the Axcess power supply, wire drive motor assembly and operator interface (ROI) to be located in three separate places. This is desirable for mounting to custom jibs, booms or other extended-reach applications. Since an ROI system can...

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Control Panels Single Axcess Feeder and Remote Operator Interface (ROI) Front Panel 1. Power Switch 2. Handheld RS-232 Port 3. PC-Communication RS-232 Port 4. 115 VAC, 10 A Duplex Receptacle 5. Circuit Breakers 6. Network Feeder Connector Arc Ctl Sequence Trigger Control Trigger Hold Process Wire Type Gas Type 1. Voltage/Arc Adjust Display Meter 8 2. Program Display 9 3. Program # Select 10 4. Process Setup Button 5. Control Knob 11 6. Trigger Receptacle 7. On/Off Button 8. Voltage Setup Button 9. Wire Speed Setup Button 12 10. Wire Speed/Amperage Display Meter 11. Feeder Setup Button 12....

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Genuine Miller Services, Options and Accessories ® Consulting Services Field Application Support #195 480 Axcess systems may require factory-trained technical support depending on the complexity of the application and the local availability and capability of qualified welding engineers or technology experts. Contact the factory with questions. Factory support is available at a flat rate of $1250.00 per day (plus expenses) when scheduled more than 10 days in advance. With less than 10-day notice, rates may be higher. Rates are based on a 10-hour day, including travel. One day minimum. File...

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