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Auto-Axcess® Systems

Auto-Axcess® Systems
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Automated MIG Welding Systems Software-Driven Multi-MIG® Process Platform Manufacturing Applications Quick Specs Construction Equipment Automotive Components Recreational Vehicles Farm Machinery Office Furniture Mining Machinery Rated Output 300: 300 A at 29 VDC, 60% Duty Cycle Multi-MIG® Accu-Pulse® MIG (GMAW-P) - Accu-Curve™ - Accu-Speed™ Optional - Accu-Pulse™ tandem Optional Pulsed MIG (GMAW-P) MIG (GMAW) Metal-Cored RMD® (GMAW-SCT) Optional Carbon Arc Gouging (CAC-A) can also be activated (225 A at 25.3 VDC, 100% Duty Cycle) 450: 450 A at 36.5 VDC, 100% Duty Cycle 675: 675 A at 38 VDC, 100% Duty Cycle Voltage Range 10 – 44 V Auxiliary Power 120 VAC, 10 A Duplex Net Weight 300: 112 lb. (50.8 kg) 450: 163 lb. (73.9 kg) 675: 215 lb. (97.5 kg) FREE TRIAL! of Accu-Speed and RMD. See page 2 for details. Flexible, Expandable and Upgradeable Multi-MIG capable welding systems are precise, digitally controlled and software-driven. For additional information see page 2. Auto-Axcess 300 Access the ability to accommodate welding data file exchange through downloadable upgrades and new hybrid welding processes using e-mail, or the Web and a PC or Palm™ handheld (PDA). Insight™ Core is a flexible, Internetbased industrial welding information management solution that can help your operation be more competitive and profitable by delivering accurate, decisionready information about welding processes. See page 2 for more information. Miller’s patented technology allows for any input voltage hook-up (208 – 575 V) with no manual linking. Assures rock-solid, consistent output on fluctuating primary lines. Look for high-speed video clips of Accu-Pulse®, , Accu-Curve™ Accu-Speed™ and Front Panel Simulator at MillerWelds.com/advanced. Fan-On-Demand™ only operates when needed, cooling internal components. Shown with AA-40GB with OCP wire drive motor assemblies (motor control cables must be ordered separately). AA-40GB motor connections 1/4-turn steel connectors allow for faster installation of system and eliminates thread stripping. 115 VAC duplex receptacle provides 10 A circuit-breakerprotected auxiliary power regardless of primary power. Power source is warranted for 3 years, parts and labor. Equipment Sales US and Canada An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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Available factory-installed or as a field option. See page 8 for ordering information. Insight Core is a flexible, Internet-based industrial welding information management solution that can help your operation be more competitive and profitable by delivering accurate, decision-ready information about welding processes — so you can take steps to reduce costs, boost output, increase product quality and improve your bottom line. Visit MillerWelds.com/insight to learn more. Auto-Axcess 300, 450 and 675 power sources shown with factory-installed Insight Core option. Axcess Insight Core Module...

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Featured Welding Processes ® STANDARD on all Auto-Axcess ™ models The Accu-Pulse process allows for precise control of the pulse arc. Accu-Pulse provides optimum molten puddle control and has power to increase wire feed speeds and deposition 20 to 25 percent in many applications. In most cases, slightly different ratios of gas mixtures will perform well using a similar program and adjusting arc length or the appropriate arc control for the selected process. Contact Miller for more information on less common materials and gas combinations. Accu-Curve™ STANDARD on all Auto-Axcess Benefits...

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Front Panel 72-pin Harting connector for quick, easy connection to common robot controllers (ABB, Fanuc, KUKA and Motoman) with optional adapter cables. Analog robot controls. Available on analog power supplies. Rear Panel DeviceNet connector for quick, easy connection to common robot controllers (ABB, Fanuc, KUKA and Motoman) with standard DeviceNet cables. Available on DeviceNet power supplies. Voltage/Arc Adjust Display Meter Program Display Program # Select Power Switch Process Setup Button Control Knob Wire Speed/Amperage Display Meter Purge Pushbutton Handheld RS-232 Port Jog Forward...

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Typical Installation (Robotic/Automation Pulsed MIG or conventional MIG) The Auto-Axcess™ platform is designed to bring the benefits of digital control technology to manufacturers who currently use analog robot control. When combined with a Smart Cable (#300 012) and AA-40GB wire drive motor assembly the Auto-Axcess will automatically reconfigure itself to function as a semi-automatic, thereby providing for single asset management and simplicity. Contact Robot Manufacturers for fully-digital versions of the Auto-Axcess compatible with specific robot controllers. *For available lengths visit...

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Drive Roll Kits and Guides (Order from Miller Service Parts.) Select drive roll kits from chart below according to type and wire size being used. Drive roll kits include four drive rolls, necessary guides and feature an anti-wear sleeve for inlet guide. “U” groove for soft wire or soft-shelled cored wires “V” knurled for hard-shelled cored wires “U” cogged for extremely soft wire or soft-shelled cored wires (i.e., hard facing types) “U” groove for aluminum wires contains nylon guides #243 233 — #243 234* — #243 235 — — — Nylon Wire Guides for Feeding Aluminum Wire Wire Size .035 in. (0.9...

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Genuine Miller Accessories ® Fanuc Internal Wiring Kit #300 229 Includes 30-foot (9 m) cable that connects to the Fanuc controller, and 22-inch (559 mm) connector for mounting the wire drive assembly on top of the robot arm. Receptacle/Adapter Kits #194 793 ABB #194 791 Fanuc #194 790 Motoman #300 056 Panasonic #195 002 Universal One required per machine. 12-inch (305 mm) length. For analog communication with robot controls via 72-pin Harting connector on Auto-Axcess™. Smart Adapter #300 012 Allows Auto-Axcess to be configured to function as semi-automatic. To be used when there is a desire...

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