Mikron Machining Profile English (pdf)
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Mikron Machining Mikron Machining Efficient production solutions

Mikron Machining Offers a wide range of machining solutions Mikron Machining is the leading supplier of high productive machining solutions for the manufacturing of complex high precision components made of metal. The Division delivers the best possible production solutions for specific, high-precision, large-volume applications to customers worldwide, enabling them to set new standards in their production processes. As a result, our customers benefit from the best possible support in achieving or maintaining their market leadership Throughout the entire product life cycle our customers...

Machining Systems Turnkey solutions from Mikron Customers benefit with production concepts from A to Z Pick & Place Belt conveyor ^^^^^^^^^^^^ ^^^^^^^^^^^ Precise complete Dedicated Mikron cutting tools Thanks to the know-how gained in over 100 years, Mikron Machining is positioned at the top of the market for high-precision machining with large volumes of production The Mikron Machining customer has the ability to customize the solution with: • Loading and unloading system • pre-processing system • production system • dedicated cutting tools Product overview Workpiece size Mikron Machining...

Major market segments Application samples MIKRON MULTIFACTOR MIKRON MULTIFACTOR MIKRON MULTIFACTOR MIKRON MULTI STAR LX-24 MIKRON MULTI STAR LX-24

The new generation of transfer machines CASE HISTORY ADAPTER • 5 different "Adapter Plate" models. Length • Material: AIMgSi starting from bar 0 57mm • Operations: from 30 to 40 according to the type • Target tolerance: ± 6|jm with Cpk 1.33 • Yearly volume: 750'000 pes on 3 shifts • Required machines - 5 double-spindle machining centers with motorized tools - 2 measuring systems (100% control) eeeee eeeee eeeee eee • Required machines: 1 Mikron NRG-50 system integrated with: bar saw Mikron TB-600, robotized measuring station, palletized system, • Full CNC high-precision rotary transfer...

Mikron Multifactor EXPANSION VALVE Produced from Al-alloy blank on a Mikron Multifactor machining system Production rate: 7.5 pcs/min Mikron Multifactor Other possible segments pneumatic & hydraulic, gas, medical, watch, refrigerator and lock applications • High-precision rotary transfer system with horizontal table • Machine with 12 or 15 working stations • Standard clamping system for every need • Cost-effective production starting from 300'000 workpieces and more per year • Machining from wire, rod or casted blank • Very versatile and robust machine with high

Mikron Multistar The fastest transfer machine in the world CASE HISTORY BICYCLE NIPPLE • Produce bicycle nipples 0 4mm, lenght 12mm, • Annual production volume approx. 100 mio nipples • Material: Brass • Employees: 1 every 4 machines • Required machines: 4 traditional transfer machines • Raw material: starting from pressed blanks • Necessary statistic control: 4 (1 for each machine) • Necessary tools: 24 (6 for each machine) • Required machines 1 Mikron Multistar LX-24 high speed transfer solution • Raw material: starting from pressed blanks • Necessary statistic control: 1 --> guaranteed...

INDIVIDUAL LINKS for luxury watch bracelets Produced from stainless steel on a Mikron NAM-10 machining system, working directly from bar or wire • Production rate: 8 pcs/min • Production of different lengths from the same wire, automatically sorted Other possible segments eyewear components, lock industry, electrical contacts, mobile phone and laptop computer components, medical applications Models available • Rotary transfer system with vertical table • Complete machining on 6 faces from wire coil or bar • 4-axis pre-machining of bar before clamping • Machining system with 4, 8 or 10...

Advantage through modularity CASE HISTORY COMPRESSOR HOUSING • 5 different bodies made of casted AIMgSiCu-alloy • Turning, milling, drilling on 6 faces of the workpiece. Depending on the component, 30-40 operations Variable lot sizes from 500-10'OOO pieces • Tolerance: ±25 \im Cpk 1.67 (systematic sampling 10%) • Annual requirement approx. 500'000 pieces - Milling on Multispindle-Machining Centers - Turning on Automatic Lathes • Loading/Unloading manually • Required machines: 2 Mikron Multistep XT-200 • Complete machining on one production system • Intelligent automatic built-in...

Mikron Respeed Systems It doesn't always have to be a new one! Are you on search for a manufacturing solution with proven Mikron qualities? But the purchase of a new machine is not feasible? Mikron Respeed Systems offers you an alternative which doesn't force you to give up either our traditional performance features or our com- prehensive service. Our used Mikron Respeed systems are ready to start a new machining life with you Depending on the customer's requirements, the production systems undergo the following processes • Disassembling of the machine and inspection of all parts • Repair...

Mikron Service Solutions Flexible, modular, customer oriented Professional and efficient assistance! We guarantee quick, competent and uncomplicated Service and Support. Mikron Service Solutions offers with 4 levels a mix of reactive, preventive and predictive service plans Together with you we design a "Service Solution" profile, tailored to your individual needs. Thus each customer is assured to receive exactly the service and support, best suited for his system and individual requirements. Product Support Business Support Level 1: For a dependable supply of spare parts With this service...

Global Support Service Center Service Center North and South America Mikron Service Center Outside office hours. Problem notification 24h, Product Support Business Support

Cutting Solutions Transfer machines and their cutting tools from one partner, this is a unique concept and only offered by Mikron Machining Many production companies have experienced a considerable productivity boost and have been able to lower their "costs per part" due to this cooperation. Precision tools from Mikron Tool - a success factor Tools are important performers in the chip removal process. Among experts, Mikron Tool SA Agno has an excellent reputation as a manufacturer of small and medium size cutting tools. The offer is including: Multifunctional speda tools, the CrazyDrill...