TS 100 Series | Torque Sensor
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Catalog excerpts

TS 100 Series | Torque Sensor - 1

IN-LINE TORQUE SENSORS FEATURES ▪ Integrated torque, speed and angle conditioning ▪ Torque range: 0.02 N·m ... 500 N·m ▪ Integrated speed encoder with index ▪ Accuracy: < 0.1 % (0.05 %) ▪ Overload capacity: 200 % ▪ Overload limit: 300 % ▪ Speed range: ≤ 15 000 rpm ▪ Torque output: ± 5 V DC (±10 V DC) ▪ USB interface & analog connection ▪ LED operating status control ▪ Non-contact (no slip rings) ▪ Single DC power supply: 12 ... 32 V DC Fig. 1: TS 110, TS 104 & TS 113 | In-Line Torque Sensor DESCRIPTION Magtrol’s TS  100  Series In-LineTorque Sensors provide extremely accurate torque and speed measurement. Each model has an integrated conditioning electronic module providing 0 V DC to ± 5 V DC (±10 V DC) torque output through an 8-pole connector, as well as a USB interface which can be directly connected to a computer. The sensor is delivered with software allowing easy connection and data acquisition. A speed encoder provides a minimum of 360  PPR (Pulse Per Revolution) in Tach A, Tach B and Index reference Z (1 PPR). Magtrol Torque Sensors are very reliable, providing high overload protection, excellent long-term stability and high noise immunity. TS 100 Series sensor models are strain gauge-based measuring systems with imbedded telemetry signal transmission. Three LED lights located on the sensor cover allow a visual check of the sensor status by color code (combination of the 3 LEDs). The sensor is powered by 24 V DC (12 - 32 V DC) through its 8-pole connector. TARE & B.I.T.E. (Built-In Test Equipment) can be activated by either software or input from the 8-pole connector. Available torque ranges: 0.02 N·m ... 500 N·m. The sensor offers both an isolated USB interface and an analog output. Both signals can be utilized simultaneously. For example, control loop data can be acquired using a computer via the USB interface while fast data acquisition can be performed using the analog output. In addition torque, speed, and angle data can be acquired using the USB interface while fast control loop data can be acquired using the analog output signals. TS  100  Series Torque Sensors provide dynamic torque and speed measurement of: The refresh time of the continuous analog signals is 100 μs (10  kHz). The analog signal provides a 0 to ±  V  5  DC output corresponding to the sensor nominal range up to 200  of % measuring range (0 to ±10  DC). The USB interface can V  easily be connected and used with the LabVIEW™ dedicated software (TORQUE) delivered with the sensor. ▪ Windshield wipers, electric windows, starters, generators and brakes in the automotive industry ▪ Pumps - water and oil ▪ Reduction gears and gearboxes ▪ Clutches ▪ Motorized valves & actuators ▪ Drills, pneumatic tools and other machine tools ▪ Torque & friction measurement in medical devices and the watch ind

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TS 100 Series | Torque Sensor - 2

TS 100 SERIES INTEGRATED ENCODER SYSTEM STATUS INDICATORS TS 100 Series Torque Sensors integrate a high-end encoder with a minimum of 360  PPR (Pulses Per Revolution) on 2 distinct signals (Tach A, Tach B), 90° out of phase providing an angular measurement resolution ≤ 0.25°. A third signal offers 1 PPR (Z) providing an angular reference. The sensor body is marked with «Encoder Side» to indicate the encoder location. In low speed applications, where the angular position  accuracy of the test object is important, the encoder /  side needs to be directly connected to the test object so that...

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TS 100 Series | Torque Sensor - 3

TS 100 SERIES SYSTEM CONFIGURATIONS The TS 100  Series Torque Sensor can be connected in various configurations. It can be used independently (via an external power supply) or in combination with other Magtrol devices (e.g. DSP  70XX - Dynamometer Controller, MODEL  3411 Torque Display, etc.). The sensors can be used with Magtrol software, such as TORQUE (included) or M-TEST, to aquiere and display the data. Both software run in the LabVIEW™ environment. The double signal output, analog and USB, can be used simultaneously. For example, one channel for data acquisition and the other one for...

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TS 100 Series | Torque Sensor - 4

H MAGTROLSPECIFICATIONS MECHANICAL CHARACTERISTICS a) Available with 1000 PPR (speed limit 5 000 rpm) or 5 000 PPR (speed limit 1 000 rpm) b) Corresponds to < 0.05 % of RT, peak to peak over the entire 1 kHz bandwidth c) For TS 100 (0.05 N-m) this parameter is degraded by a factor of 2. Applicable to both analog and USB output d) For TS 100 (0.05 N-m) and TS 101 (0.1 N-m) this parameter is degraded by a factor of 2. e) Torque output change due to power supply change f) Constant speed and based on the last 360° of rotation g) PPR means Pulse Per Revolution h) Calculated at the middle of...

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TS 100 Series | Torque Sensor - 5

SPECIFICATIONS ENVIRONMENT & CERTIFICATIONS _Tach B _TachA _Index (1 pulse /rev) _B.I.T.E. / TARE _Torque Ground 0V Torque Signal ±5 (±10) VDC _Power Supply Ground Power Supply 12-32 VDC g) Case / Shield b) Wiring diagram (Analog) ANALOG INPUT AND OUTPUT SIGNALS Tach A + B, number of PPR, 100 kHz max. frequency, Index 1 PPR Tach A Tach B Tach Outputs & Index B.I.T.E. (Built-In Test Equipment) TARE TTL, max. output current 5 mA B.I.T.E. Input pin grounded for more than 1 s allows +60 % FSD shift at the O/P for 5 s (refer to manual for more information) TARE Input pin pulled up to 12 V min. /...

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TS 100 Series | Torque Sensor - 6

MAGTROLTS 100-107 DIMENSIONS NOTE: All values are in SI units. Dimensions are in millimeters. NOTE: 3D STEP files of most of our products are available on our website: www.magtrol.com ; other files are available on request. © 2023 MAGTROL | Due to continual product development, Magtrol reserves the right to modify specifications without forewarning. Page 6 / 9 DATASHEET www.magtrol.com

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