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Power Wave AC/DC 1000 SD
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Catalog excerpts

Power Wave AC/DC 1000 SD - 1

Power Wave® AC/DC 1000® SD, MAXsa™ and Cruiser™ Submerged Arc Equipment Systems Bigger Welds, Faster.™ www.lincolnelectric.com/subarc Mechanized Solutions Basic Automation Solutions Integrated Solutions Robotic Solutions

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Power Wave AC/DC 1000 SD - 2

[ 2 ] | Submerged Arc Equipment Systems THE LINCOLN ELECTRIC COMPANY About The Lincoln Electric Company Submerged Arc Welding Platforms Lincoln Electric is the world’s leading manufacturer of welding equipment and consumables. Our focus is helping companies make their welding operations more effective, more efficient, and more profitable. We are dedicated to two equally important goals: exceptional quality and exceptional service. Our field support team –– with hundreds of field sales engineers and thousands of knowledgeable and responsive Lincoln distributors in countries all over the...

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Power Wave AC/DC 1000 SD - 3

Submerged Arc Equipment Systems | [ 3 ] INTRODUCTION Power Source Power Wave® AC/DC 1000® SD . . . . . . 4-5 Mechanized Solution Power Wave® AC/DC 1000® SD Cruiser™ Tractor . . . . . . . . . . . . . . . . . . 6-7 Basic Automation Solution Power Wave® AC/DC 1000® SD MAXsa™ 10 Controller . . . . . . . . . . . . . . . . . . . . . . . .8-9 MAXsa™ 22 Feed Head . . . . . . . . . . . . . . . . . . . . . 10-11 Integrated Solution and Robotic Solution Power Wave® AC/DC 1000® SD MAXsa™ 19 Controller and MAXsa™ 29 Feed Head . . . . . . . 12-14 Appendix . . . . . . . . . . . . . . . . . . . . 15-23

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Power Wave AC/DC 1000 SD - 4

[ 4 ] | Submerged Arc Equipment Systems THE LINCOLN ELECTRIC COMPANY Power Wave® AC/DC 1000® SD Increase Productivity, Quality and Flexibility The Power Wave® AC/DC 1000® SD delivers Waveform Control Technology® to submerged arc welding. Choose constant current or constant voltage operation and set variable frequency and amplitude. Software- driven AC, DC positive or DC negative output allows the user to control the deposition rate and penetration. The result over conventional power sources is increased weld speeds, consistently higher quality welds and improved efficiencies in a single or...

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Power Wave AC/DC 1000 SD - 5

Submerged Arc Equipment Systems | [ 5 ] POWER SOURCE KEY CONTROLS Front Top View 3 2 1 Bottom Rear View 4 5 6 7 8 9 10 11 15 14 13 Top Rear View 1. Power Switch 2. Status Lights 3. Thermal Light 4. Electrode Studs 5. Work Studs 6. I/O Connectors for Synchronizing Machines 7. Work Sense Lead Connector 8. Ethernet Connector 9. Auxiliary Power Circuit Breaker 10. 10 Amp Wire Feeder Circuit Breaker 11. Auxiliary Output (115V, 10A AC) 12. Input Cable Location 13. DeviceNET™ Connector 14. Controller ArcLink® Connector 15. I/O Connectors for Paralleling Machines FEATURE LOADED, RUGGED CONSTRUCTION...

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Power Wave AC/DC 1000 SD - 6

[ 6 ] | Submerged Arc Equipment Systems THE LINCOLN ELECTRIC COMPANY Output Input 40 VDC • Pendant Control • Butt, Fillet and Lap Joint Tracker • 50-60 Lb. (22.7 - 27.2 kg) Coil Adapter • Wire Straightener • Drive Roll/Guide Tube Kit for 5/32 in. (4.0 mm) solid wire • Contact Nozzle Assembly • Nozzle Extension • Contact Tip for 5/32 in. (4.0 mm) solid wire Product Name Product Number Input Power Rated Output Current/ Duty Cycle Travel Speed in/min (m/min) Gearing Wire Feed Speed Range ipm (m/min) Wire Size Range in. (mm) Solid Dimensions H x W x D in. (mm) Net Weight lbs. (kg) Cruiser™...

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Power Wave AC/DC 1000 SD - 7

Submerged Arc Equipment Systems | [ 7 ] MECHANIZED SOLUTION RUGGED DESIGN & FLEXIBLE ADJUSTMENT FOR ANY CONFIGURATION 2 3 4 5 8 7 6 9 1. Digital Meters 2. Travel Mode Switch • Auto • Off • Manual 3. Pushbutton Menu Options • Weld Mode Select • Frequency and Balance • Travel Options 4. Travel Direction: • Forward • Reverse 5. Jog 6. Start and Stop Pushbutton 7. Arc Start/End Options Selector • Start Options Indicator Light • End Options Indicator Light 8. Feed Reverse/Feed Forward Buttons 9. 4 Memory Buttons: • Save common procedures. (including travel) • Apply operator range or limits •...

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Power Wave AC/DC 1000 SD - 8

[ 8 ] | Submerged Arc Equipment Systems THE LINCOLN ELECTRIC COMPANY ArcLink®-enabled Controller for Power Wave® AC/DC 1000® SD Systems The MAXsa™ 10 controller offers a single monitoring and control point for the entire hard automation welding system. Operators have full control over AC and DC welding parameters and easy PLC interfacing to control fixture travel, timers and other system commands. Processes Submerged Arc Output Input Technical Specifications Product Name Product Number Input Power (1) Dimensions H x W x D in. (mm) Net Weight lbs. (kg) MAXsa™ 10 Controller K2814-1 40 VDC 15...

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Power Wave AC/DC 1000 SD - 9

Submerged Arc Equipment Systems | [ 9 ] BASIC AUTOMATION SOLUTION RUGGED DESIGN, FLEXIBLE CONNECTION 3 1. AMPS/WFS Control 2. AMPS/WFS Display • AMPS Indicator Light • WFS Indicator Light 3. Travel Switch • Auto/Off/Manual 4. Flux Hopper Switch 5. Mode Select Panel (MSP) Display 6. Weld Mode Selector • Weld Mode Indicator Light • Frequency/Balance Indicator Light 7. Mode Select Panel Control Knob 8. Eight Memory Buttons: • Save common procedures • Apply operator range or limits • Lockout changes for procedure control 9. Feed Reverse/Feed Forward Buttons 10. Arc Start/End Options Selector •...

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Power Wave AC/DC 1000 SD - 10

[ 10 ] | Submerged Arc Equipment Systems THE LINCOLN ELECTRIC COMPANY MAXsa™ 22 Feed Head Submerged Arc Hard Automation Wire Drive Designed specifically for hard automation applications, the MAXsa™ 22 Wire Drive delivers accurate wire feeding of large diameter submerged arc wires. Based on Lincoln’s proven gearbox and cast aluminum feedplate, the MAXsa™ 22 model features a 32VDC permanent magnet, high torque motor that delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. A top speed of up to 500 ipm (11.43 m/min) can be achieved by changing the gear ratio....

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Power Wave AC/DC 1000 SD - 11

Submerged Arc Equipment Systems | [ 11 ] BASIC AUTOMATION SOLUTION A CLOSER LOOK 1. Cross Seam Adjuster 2. Wire Straightener 3. Mounting Bracket 4. Fuse 5. 14-Pin Connector 6. Lead (67) 7. Motor 8. Idle Roll Arm 9. Tension Indicator 10. Flux Hopper 11. Flux Valve Connector 1. Submerged Arc Contact Nozzle Assembly For 5/64 thru 3/16 in. (2.0 thru 4.8 mm) electrode at currents generally below 600 amps. Outer flux cone gives full flux coverage with minimum consumption. (Rated for up to 650 amps.) 2. Positive Contact Assembly For single arc welding at high currents. 3. Contact Jaw Assembly...

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