Pfiffner Hydromat Product Line HC EPICplus - 20 Pages

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Catalogue excerpts

CPfiffner ROTARY TRANSFER MACHINES HYDROMAT® HC PRODUCT LINE EPD€P"'S Precise | Productive | Reliable

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The FFG Rotary Transfer Platform Flexible Multi-Machining with Hydromat® Precise, modular and efficient: The FFG group is the The ability to set up working stations horizontally as well as world’s leading manufacturer of rotary transfer machines vertically allows big machining jobs with the highest output and offers the best solutions for workpieces at the high just-in-time. The enormous flexibility of the rotary transfer machines gives our clients a major advantage in dealing with the growing challenges of today’s global markets: United under the roof of the FFG group: with the rotary 3 he most...

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The Standard for Series Production The Highest Machining Quality within Seconds Rotary transfer automatic: Precision in a fraction of a second Up to 8 vertical machining units can be added for transverse In the indexing table, the workpiece will be simultaneously machining and special operations. finish-machined in multiple operating workstations. The heart In addition, further technologies allow the application of honing, of the machine is the indexing table with fixed clamping of the forming, mounting, press-fitting, clearing, pushing, wobble parts in collets, jaw chucks or special fixtures...

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Faster, better, EPICplus On the Hydromat rotary transfer machines from the Pfiffner HC product line EPICplus, up to 24 machining units can be utilised for fully-automated and simultaneous operation. This allows the process sequence to be individually and optimally structured. The result: the shortest cycle times and highest output rates at a consistently high quality. The world leader in productivity. Highlights ► Easily reconfigurable machine system ► 100% CNC machine with Bosch MTX control ► Minimal setup times ► Modular and configurable unit concept ► Highest productivity (machine availability) Lowest...

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Highlights of the HC-U product line ► Easily reconfigurable machine system ► 100 % CNC machine with MTX control ► Minimal setup times ► Modular and configurable unit concept ► Highest productivity (machine availability) ► Lowest maintenance costs ► Machining from 5 sides in one clamping 5-sided machining for maximum flexibility The types HC 12-U and HC 16-U rotary transfer machines fulfil the highest machining requirements. In addition to the Hydromat®-specific rotary indexing table, the machines are also equipped with swivelling hydraulic high-precision indexing chucks. The 12 or 16 chucks can...

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Investment Security through Modularity The Pfiffner Modular Concept The Hydromat modular principle The machine control and the new user interface reflect the The structure and equipment of Pfiffner machines are primarily mechanics of the machine’s control and operating concept, determined by the workpiece to be machined. The modular which are consistently based on modularity and flexibility. All the concept guarantees high flexibility in the future: The Hydromat® axes can be individually configured and interpolated via efficient machining units are interchangeable with regard to size and all bus...

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Cutting unit Facing head with single slide Facing head with twin slide Turning unit Inverting unit Unit carrier Pfiffner | 7

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from bar Bar feeder and saw Dimension: for 3 m to 6 m bar Different cross sections possible Autonomy: approx. 8 - 16 h (supporting surface 350 / 500 mm wide) Bundle loader and saw Dimension: for 3 m to 4 m bar Loading up to 2 tonnes in a bundle possible Autonomy: approx. 3 shifts (24 h) from blank Spiral conveyor and load handling For blanks as bulk material feed Automatic orientation within the conveyor Autonomy: approx. 1 shift (8 h) From the coil (decoiler) and saw Design incl. wire straightening device Round material up to 0 10 mm Autonomy: approx. 3 shifts (24 h) Loading robot (6-axis robot)...

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The New Control System Bosch Rexroth IndraMotion MTX Advanced Innovative, flexible, future-proof Until now, there had been no CNC control available on the The drive-internal safety functions of the IndraDrive drives make market that could control so many axes. The challenge lies in it possible to create a modular safety concept. The intelligent being able to combine decentralized intelligent electric and servo drives and the control cabinet-free IAC Multi Ethernet electro-hydraulic axes in any configuration. control integrated within the valve close the control circuit So far, we had to use multiple...

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Industry 4.0 The Challenge within Production The fourth Industrial Revolution Information in the right place, at the right time In recent years, production has been oriented towards the For Pfiffner, this primarily means making use of modern principles of lean production, increased flexibility and therefore comprehensive information and communication technology in the achievement of significant success with regard to productivity order to increase productivity. Requirements such as real-time and supply capability. With Industry 4.0, modern production is capability of production data and simple...

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Real-time data and statistical analyses Compiling and recording data ► Recording and analysis of real-time data ► Web-based visualisation ► Use of standardised interfaces Machine state monitoring ► Working mode, cycle times and counter ► Machine availability Machine diagnostics ► Long-term diagnostic ► Visualisation of top 10 error messages ► Predictive maintenance Safer remote access ► Use of proven IoT cloud security ► Safer access via current Internet connection

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The great trust that customers have placed in the Pfiffner group throughout its over 45-year history is an obligation. The development of individual solutions is based on the close and cooperative partnership with customers all around the world. In addition to the individual equipping of rotary transfer machines as well as the straightforward support provided during the conversion of a machine, the fast delivery of spare parts and short reaction times in the event of machine faults round off Pfiffner's scope of offers with needs-oriented gloss. Thanks to the use of state-of-the-art telecommunications technology,...

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