ULTRA-FRACŪ Trays - Project Report - Koch-Glitsch - #1

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ULTRA-FRAC® Trays - Project Report - Koch-Glitsch


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MKOCH GLITSCH
Project Report #250
ULTRA-FRAC® Trays Increase Tower Capacity by More Than 50%
Custom en Rel"nery Location: Europe Tower Name: Debutanl^er
ultra-fraC high capacity trays also provided additional capacity to further increase the feed rate to the debutanizer. The debut^er is no longer the constraint In maximizing charge to the FCC unit.
On-Line: May,
Ttuwfir Diameter:
9'-6" x 12'
12rS96 mm x 3,65B mm)
Mass Tiansfer Equipment: 43ULTRA-FRAC -rays
Problem: A major European refinery had pushed the hydraulic innit of their existing sieve trays in tfie FCCU debutanizer, resulting in a high RVP Gasoline product,
Dclsobirtanizcr TtHwcr Conditions: Before and After ULTRA-FRAC Revamp
Before
After
Column Diameter
Tray Type
Sieve
UJtri-Frit
Tray spacing
Rectification
%r
Stripping
30"
Pressure Drop, psi
7,1
7.8
Tray Efficiency
63%
75%
Percent of Original Tray Capx*y
100%
> l SO**
Soiutlon: Koch-GHtsch, Inc, recommended replacing the existing sieve trays with 4& ULTRA-FRAC trays and two distribution trays to provide the capability to Increase the internal liquid and vapor traffic In the column-Results: The ULTRA-FRAC technology avoided the alternative of replacing the column with a larger vessel which would have cost several milllofl dollars. The RVP of the gasoline was significantly lowered, which opened new nighty profitable markets to the refiner.
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