Automation Solutions - Kjellberg Finsterwalde - #19

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FINS TE RWA L DE Features Fully mechanised gantry with double wire technology for increased productivity in comparison to a semi-mechanised welding process with single wire technology Target High productivity thanks to time saved by automated welding of profiles, beams and panels Extrême flexibility regarding workpiece dimensions due to large span and potential action radius of portai Staff workload reduced by preset process parameters and ease of opération while maintaining excellent product quality System components 2 DC power sources - type GTH 1002 2 modified parallel wire welding heads with continuous adjustable wire positioning, capable of withstanding 600 A Mechanical seam tracking System aided by rôle guides on hinged arms Motorised flux recovery unit, exhaust air filtering and Visual level indicator 200A/28V to 1,000A/44V at 100% duty cycle Welding speed 20-200 cm/min Wire diameter per welding head 2 x 2.5 mm Fillet welds from a = 6 mm in PB position (horizontal vertical), butt welds in PA position (flat) Performance range Applied benefits High production time savings, minimisation of workpiece warpage and réduction in amount of post-processing required by simultaneous welding of both fillet welds Set-up time reduced by automatic tracking with existing angle and plate thickness déviation Significant réduction of secondary process time thanks to ample working width and large workpiece support for multiple charging -19-