Catalogue Measuring Systems for Vehicle Development - Measuring Wheels and Hubs, Crash Barriers, Force Sensors
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Measuring Wheels and Measuring Hubs
Signal transmission and processing
Kistler wheel force measuring systems are predominantly based on the extremely po­werful RoaDyn System 2000 electronics concept. This combines cutting-edge digi­tal data processing with the practical bene­fits of interference-resistant wireless trans­mission and simple networking with other measuring systems.
The RoaDyn System 2000 amplifies and di­gitizes the signals before they leave the hub electronics. When using measuring hubs for durability test stands the digital signals are transmitted via a cable, with measuring wheels a near-field telemetry system is used. In most cases this system is on the inside of the wheel, with ring an­tenna and receiver accommodated in the wheel arch. This avoids any parts projec­ting beyond the extremities of the vehicle that could increase the drag coefficient or endanger other road users. The fact that the nearfield telemetry system follows the movements of the wheel also optimizes signal quality and eliminates the errors of a system measuring rotation angle.
If there is insufficient room to mount the in-board transmission system - which is
often the case with very small wheels and trucks - an out-board transmission unit is available as an alternative. This is moun­ted on the outside of the wheel and also uses digital near-field telemetry.
The on-board electronics unit based on di­gital signal processor (DSP) technology re­ceives the signals, filters them, performs the coordinate transformation and passes the data on to the system for acquiring measurement data in the required format. The data can be produced in analog or di­gital form. A variety of interfaces, such as PC parallel (EPP), CAN, Ethernet or propri­etary formats of different manufacturers of measurement data acquisition systems are available for digital output.
Data specific to a sensor, such as calibra­tion values, serial numbers, etc., is saved in the particular sensor and is read by the on-board electronics when the system is started. This TEDS functionality rules out mix-ups when individual sensors are re­placed as well as input errors on the part of the operator. Other properties and para­meters of the measuring wheel, such as the lever arm of the force components, can be edited and archived with a configu-
ration program. For example, the torques can relate to any point and be output in real time, and different configurations can be saved for recurrent applications. The RoaDyn System 2000 can be operated with either a handy remote control unit or an emulation program on a PC. A special RoaDyn DAQ program running under Win­dows makes signal recording and visuali­zation easier, even with complex industrial test set­ups and a large number of channels.
Measuring hubs for test stands Measuring hubs are non-spinning systems. They are used on vehicle or tire test stands and transmit their data reliably via a cable to the control room electronics. Measuring hubs for durability test stands also have System 2000 electronics and therefore ba­sically differ in terms of the form of data transmission only, whereas the other mo­dules are compatible with those of the measuring wheels. Measuring hubs for tire test stands usually have quartz sensors and transmit their data directly by analog means to the control room electronics. This ena­bles scientific experiments over a wide fre­quency range without limitations being im­posed by digital filtering or limited data transmission rates.
RoaDyn* P1xy and P6xy RoaDyn® S625 RoaDyn* S635 RoaDyn* S650 as dual wheel
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